Animal medicine powder packaging machine, animal medicine production line equipment, fully automatic powder packaging machine

Description :

　　Purchase information:

　　Due to the uncertainty of product models, materials, specifications, and customer requirements; So the prices of the products indicated on the website are all virtual prices!

　　The specific actual price needs to be determined after telephone communication between the customer and relevant personnel of our company. The relevant personnel will design a solution according to the customer's requirements to determine the actual price.

　　1、 Production plant and capacity requirements

　　1. Factory building: Located on the floor of the factory building, ingredients, feeding, mixing, and packaging are all distributed on this floor, arranged in a straight line on one floor. The height of the factory building shall not be less than 4.5 meters. To facilitate feeding, dig a 1.7-meter-deep pit for installing a batching bin. (For those who are not allowed to dig pits, simply adjust the configuration plan and create a batching platform.)

　　2. Capacity: The production capacity of the production line is approximately 0.8-1 tons/hour (calculated based on 500g/bag specifications, depending on material characteristics).

　　3. Technical parameters

　　(1) Packaging materials: veterinary powder, powder, premix, additives, disinfectants, powdered materials.

　　(2) Production capacity: 0.8-1 tons/hour.

　　(3) Packaging specification: 500g/bag.

　　(4) Measurement accuracy: 500g ± 5g

　　(5) Packaging speed: 500g/bag 25-35 bags/minute

　　(6) Power supply: AC380V, 50Hz. The gas source should be provided by the user themselves.

　　2、 Specify functions, production processes, and equipment configurations

　　1. Specify functions

　　1.1 Mix various powdered materials according to the weight ratio specified in the formula, manually mix them, and have the production line automatically mix each material

　　Uniform and automatically lifted, stored, and divided, automatically measured, filled, and packaged according to 500g/pack specifications.

　　1.2 After manual measurement (batching) of raw materials, they are put into the raw material warehouse and directly lifted to the mixer through air flow conveying.

　　1.3 The uniformly mixed materials are automatically fed into the high-level transition material bin through the pneumatic conveying feeding method, and are fed by a horizontal spiral feeder

　　The material is automatically fed into the conical material bin of the measuring machine, and all material bins have automatic level control switches. According to the requirements of the production process, the actions of the feeding machine and feeder are automatically controlled.

　　1.4 Use sheet film (composite packaging film) to quantitatively subcontract qualified products, with fully automatic measurement, bag making, filling, and packaging

　　Loading and transportation require tight sealing and good sealing performance.

　　The process flow design, equipment structure design, and material selection of the 1.5 production line shall comply with relevant industry standards and comply with the GMP for veterinary drugs

　　The requirements for certification and the process requirements of Party A. All materials of the equipment, except for the supporting electrical components such as motors and control components, are made of 304 stainless steel,

　　No hidden material dead corners, the inner and outer surfaces should be smooth and flat, avoiding protrusions, depressions, and sharp angles, and convenient for manual cleaning. When cleaning

　　With auxiliary measures such as air blowing, the equipment can be easily cleaned, washed with water, and convenient for sewage collection.

　　1.6 As the material is powder, it is required that there be no dust leakage from each production station. The production line equipment adopts a fully enclosed design that is sealed and dust-proof,

　　Reduce dust pollution during the production process.

　　1.7 Smooth flow of people and logistics, high degree of automation, reducing manual labor.

　　Mixing evenly, measuring and sealing tightly, beautiful bag shape, good system stability, and stable output.

　　1.9 Each main device is equipped with an independent operation panel.

　　2. Production process (fully automated with a main control cabinet for unified control)

　　Multiple raw materials are sieved and weighed, manually mixed, manually fed through a feeding port, vacuum feeding system (one end connected to the feeding port and the other end connected to the mixing machine feeding port), automatic mixing, vacuum feeding system, high-level transition silo (automatic level control), horizontal screw automatic feeding, spiral automatic measuring machine (automatic level control), vertical automatic packaging machine, automatic weight selection (including automatic discharge of unqualified packages, optional equipment), automatic conveying of finished packages, and manual packing in the outsourcing room.

　　-EndFragment-->

　　3、 Main functions and performance requirements of each component equipment in the production line

　　1. One set of feeding and bag opening station and dust removal system (made of 304 stainless steel)

　　1.1 Working principle

　　The bagged powdered raw materials are manually moved to the feeding port, and the feeding port movable door is opened. The bag opening station fan is started to extract air and dust. After the material is fed from the feeding port, it falls by gravity into the lower material bin and is positively pressurized and transported to the mixer, while the dust containing gas rises. During the process of entering the upper box through the filter, the dust is adsorbed on the filter bag, while the gas passes through the filter bag and enters the upper box through the Venturi tube, and is discharged from the air outlet. With the increase of time, more and more dust accumulates on the filter bag, increasing the resistance of the filter bag and reducing its passability. At this time, the PLC control system starts the pulse valve according to the thickness of the material on the filter bag, triggering the opening in sequence. The compressed air in the air bag instantly passes through the pulse valve and is sprayed into each hole of the blowing tube, and then sprayed into the corresponding filter bag through the Venturi tube; The filter bag rapidly expands under the reverse airflow, causing the material dust accumulated on the filter bag to fall off, regenerating the filter bag, and the cleaned material to fall into the lower box. The dust accumulated on the filter bag is periodically removed by pulse blowing, ensuring good passability of the filter bag and continuous operation of the dust removal system.

　　1.2 Adding a bag opening station to the powder feeding port can solve the problem of dust flying and environmental pollution caused by powder feeding, ensuring a good working environment.

　　1.3 Bag opening station with negative pressure conveying outlet, connected to negative pressure conveying system.

　　The equipment composition of the bag opening station includes: feeding port, lower storage body, discharge port, fan suction system, bag filter, pulse blowback system, electrical control system, etc.

　　2. Negative pressure feeding system 1 (304 stainless steel) 1 set

　　2.1 Working principle

　　Negative pressure pneumatic conveying generally uses a fan as a power source to form a certain reverse pressure airflow. The material is sent along the pipeline to a high-level storage tank under the action of the airflow. The two-phase flow separates most of the material from the gas due to centrifugal force and gravity. A small amount of material and gas enter the dust collector, and through the action of filter bags, the powder and gas are separated, and the gas is discharged into the atmosphere. Because the dust accumulated on the filter bag increases its resistance and reduces its passability, the PLC control system automatically starts the pulse valve each time. The compressed air in the air bag instantly passes through the pulse valve and is sprayed out from each hole of the blowing pipe. The filter bag expands rapidly under the action of the blowback system, causing the material dust accumulated on the filter bag to fall off and regenerate the filter bag. The dust accumulated on the filter bag is periodically removed by pulse blowing, ensuring good passability of the filter bag and continuous operation of the dust removal system.

　　2.2 The equipment composition of this negative pressure feeding system includes: fan, feeding pipeline, filter bag blowback system, etc.

　　3. 1 set of automatic mixing system (304 stainless steel)

　　3.1 Main Technical Parameters

　　3.1.1 Mixed materials: veterinary powder, powder, premix, additives, disinfectants, powdered materials.

　　3.1.2 Effective volume inside the cylinder: 1000L.

　　3.1.3 Mixing uniformity: mixing time of 10 minutes per batch, Cv≤5%。

　　3.1.4 Material residue: ≤ 2 ‰.

　　3.1.5 Unloading time for each batch: ≤ 3 minutes.

　　3.2 Main technical specifications

　　3.2.1 Composition: The mixer is a slot type double screw belt mixer, including ① motor reducer, ② mixer cover, ③ mixer cylinder

　　④ Mixing mechanism, ⑤ unloading mechanism, ⑥ mixer outlet, ⑦ mixer bracket, ⑧ stainless steel structure and other necessary accessories.

　　3.2.2 Material: The entire machine, except for the motor, is made of 304 stainless steel.

　　3.2.3 mixer upper cover: The upper cover is three pieces, fixed in the middle, and the left and right movable cover plates can be manually opened outward for convenience

　　clear; The middle fixed cover has a feeding port; When mixing, the upper cover is tightly closed and connected to the pulse vacuum cleaner.

　　3.2.4 Discharge port of mixer: embedded flap valve structure.

　　3.2.5 The cylinder body is U-shaped, with well polished inner walls and no dead corners.

　　3.2.6 The connection between the feeding and discharging ports is designed with dust-proof sealing.

　　3.2.7 Control System: There is a manual/automatic working state selection, which facilitates equipment debugging and cleaning. The material is automatically fed into the mixer,

　　The main control system automatically controls the actions of mixing, unloading, and opening/closing the material door. The length of mixing time and unloading time can be set digitally to ensure accuracy

　　Ensure even mixing.

　　3.2.8 Installation: The mixer cylinder has good rigidity and is directly installed on the support platform through a shock-absorbing pad. The shock-absorbing pad is a rubber plate with a thickness of 10mm.

　　3.2.9 Safety: There should be a safety interlock device, and a safety detection switch should be installed on the cover of the mixer. When the cover is opened, the mixer will not stop

　　Can start.

　　3.2.10 Sealing: Both ends, upper cover, and cylinder of the mixer are sealed, and the discharge door is sealed with the bottom of the cylinder; Seal between each door and the cylinder,

　　No dust leakage; The edge of the hood is fixed with quick release clips.

　　4. 1 set of mixer support and maintenance platform (304 stainless steel)

　　Function: Support, maintenance, and cleaning of mixers and vacuum tanks. Including supporting large platforms, guardrails, steps, and secondary small platforms for vacuum tank cleaning and maintenance.

　　5. 1 set of transition silo (304 stainless steel)

　　The transitional storage after the discharge of the mixer is also the feeding bin of the subsequent vacuum feeder, equipped with a breaking arch device. At the same time, according to the characteristics of the material, the rotation of the screw belt during the discharge of the mixer is controlled to prevent the material from being squeezed and causing the material in the transitional bin to become overhead.

　　6. Negative pressure feeding system 1 (304 stainless steel) 1 set

　　6.1 Lift the material from the ground buffer bin to the high-level transition bin using negative pressure conveying.

　　6.2 Including vacuum feeder, feeding pipeline, connecting components with ground buffer silo, etc.

　　6.3 The lifting capacity of each vacuum feeder is ≥ 1 ton/hour, meeting the production requirements of automatic packaging machines.

　　7. 1 set of high-level transition material bin (304 stainless steel) with automatic level control

　　7.1 Necessary intermediate process connection equipment to ensure continuous and stable operation of the vertical spiral measuring machine.

　　7.2 Including the silo body, silo cover, level control switch, bracket, etc.

　　7.3 The bracket is fixed to the maintenance platform of the automatic packaging system.

　　7.4 The level control switch automatically controls the start and stop actions of the vacuum feeder.

　　7.5 The bottom is connected to a horizontal spiral feeder through a flange.

　　8. Horizontal screw feeding device (304 stainless steel) 1 set

　　12.1 Horizontal screw feeding, the feeding motor drives the screw to rotate and feed the screw metering machine.

　　12.2 The automatic feeding device is connected to the high-level transition bin via a flange, and the bottom cover of the horizontal screw can be easily disassembled and assembled; The support at one end of the horizontal screw is a clamp structure, and the feeding screw can be easily withdrawn, making it easy to clean the screw and the entire feeding device.

　　9. Spiral measuring machine (304 stainless steel) 1 set

　　9.1 Main technical parameters:

　　Measurement packaging specification: 500g

　　Measurement packaging speed: 25-35 packs/minute

　　Measurement accuracy: ± 1.5%

AfterSalesService :

• Fully automatic powder packaging machine