WPC， Lock lock floor production line

Description :

　　Jinwei MachineryBoard equipment - WPC, locking floor production line

　　，、 WPC， Feasibility Report on Wood Plastic Lock Flooring Project

　　1. Equipment introduction: WPC, wood plastic lock flooring production line is a specialized equipment for floor substrates developed by our company based on the characteristics of WPC flooring. It has a high degree of automation and is mainly used to produce floor substrates with a width of 955mm and a thickness of 3-8mm. Equipment features: strong specificity, stable and reliable operation, easy operation, fast extrusion speed.

　　2. WPC floor substrate process flow:

　　↗ PVC powder

　　PVC waste (or new material) → crushing → grinding → batching → calcium carbonate → mixing machine mixing → extruder (plasticization)

　　↘ auxiliary agent

　　→ Mold → Forming table → Forming mold → Cooling rack → Longitudinal cutting → Traction → Transverse cutting → Mechanical arm receiving → Finished product

　　3 WPC， Composition of Wood Plastic Lock Flooring Production Line: A. One set of feeding system

　　B、 One 500/1000 high-low mixing unit

　　C. 1 set of WPC wood plastic lock flooring production line

　　D、 1 crusher

　　E、 1 grinding machine

　　4. Factory structure and water and electricity installation

　　(1) The main workshop building has a small height of 4 meters, a small length of 30 meters, and a small width of 6 meters; Mixing workshop and warehouse * * * small area of 12 meters * 6 meters; Suggest factory planning with a small area of no less than 1500 square meters.

　　(2) During the production process, it is necessary to cool the equipment. The cold air tower can be installed on an outdoor circulating water tank with an installation area of 16 square meters and a minimum installation height of 1 meter. It is connected to indoor equipment pipelines The main pipeline can be made of 2-1/2 or 3 steel pipes, and the branch pipes are determined according to the water pump inlet on the equipment 110mm PVC pressure pipes can be used for drainage pipelines Cooling water (circulation) 5-8 tons/hour.

　　(3) The drainage ditch under the standardized platform shall be set up according to the installation diagram of the production line.

　　(4) The total installed capacity of the production equipment is 300KW (per production line).

　　5 WPC， WPC flooring is an innovative polymer that uses stone plastic flooring as the surface layer, waterproofing, and wood plastic panels as the base material. It is a non stone, non wood, non carpet, and extraordinary colored plastic wood lock ecological flooring, which is the second best in the flooring industry and solves the problem of anti slip and waterproofing in kitchen and bathroom floors. The prospects of WPC flooring are as follows: During the 12th Five Year Plan period, the building materials industry has a clear goal of "reducing carbon emissions" and requires the use of advanced technology and innovation in production processes, fixtures, and methods. It is committed to industrial application, and "replacing wood with plastic" is one of them. Therefore, the prospects of WPC products are optimistic. Wood plastic is a composite material synthesized from low value biomass fibers such as wheat straw, sawdust, sawdust, bamboo chips, rice husks, soybean hulls, peanut shells, sugarcane bagasse, cotton straw, etc. It has the advantages of both plant fibers and plastics, and has a wide range of applications. As a new material that can save energy and replace wood, after more than a decade of independent development, wood plastic composite materials are gradually becoming an emerging industry. Especially during the 12th Five Year Plan period, when energy conservation and emission reduction efforts continue to strengthen and circular economy development is gaining momentum, the wood plastic composite material industry, which has advantages such as raw material resource utilization, product plasticization, and renewability, conforms to the trend of sustainable development and highlights increasing development potential. Wood plastic materials not only combine the dual advantages of wood and plastic in terms of performance, but also have low-carbon and distinctive features,. Research data shows that using 1 ton of wood plastic material is equivalent to reducing 1.82 tons of carbon dioxide emissions, reducing 1 cubic meter of deforestation, saving 80 barrels of crude oil, and saving 11 tons of standard coal.

　　6 WPC， Wood plastic locking flooring effect:

　　Rich wood grain and stone pattern paving effect

　　7. In recent years, we have conducted repeated experiments and long-term trials to develop two major materials, stone plastic flooring and wood plastic composite materials, with "double sword wall" as the main materials. Their performance has made a qualitative leap, and the new type of plastic wood lock ecological flooring created will surely overturn the traditional concept of the existing flooring industry and lead the trend of the flooring industry. The development, success, and mass production of plastic wood locking flooring are the best products to replace solid wood flooring and composite flooring. It overcomes the shortcomings of solid wood flooring and laminate flooring, such as being afraid of water and harmful substances such as formaldehyde, and fundamentally plays a good role in saving forest wood, reducing pollution, and maintaining ecological balance. It can be widely applied to the decoration of various commercial spaces, office spaces, medical spaces, educational spaces, entertainment spaces, and home spaces, especially in places such as kitchens and bathrooms that are afraid of water and prone to slipping. Her appearance will resolve the current difficulties faced by customers and businesses in the wooden flooring industry, such as difficulty in purchasing and distributing.

　　Realistic imitation wood flooring effect

　　International locking technology, snap and close, convenient and fast installation

　　8 WPC， WPC flooring has the following advantages: A. Safety and performance: All the main and auxiliary materials used in WPC flooring are made of materials that are free of. Compared with solid wood, wood composite flooring, and reinforced composite flooring, formaldehyde content can be called "zero formaldehyde flooring". Plastic wood ecological flooring does not produce any other substances or gases in normal or other special environments, and is truly green flooring. B、 Waterproof and anti slip properties: The plastic wood locking floor adopts imported waterproof adhesive for surface decoration layer and substrate composite, which means immersing the floor in water for a long time. The substrate itself does not absorb water, and the surface decoration layer will not be affected under the protection of waterproof adhesive. Its water resistance is much better than the commonly used solid wood flooring, wood composite flooring, and reinforced composite flooring. The surface stone plastic floor layer of the plastic wood ecological floor has both waterproof and anti slip functions. C、 Wear resistance and fire resistance: Compared with commonly used solid wood flooring, wood composite flooring, and reinforced composite flooring, plastic wood locking flooring has super strong wear resistance and fire resistance. The surface of plastic wood locking flooring is covered with wear-resistant and fire-resistant decorative layers with a layer hardness of over 30000 revolutions per minute, fire resistance, etc., which can reach B1,. D、 Weather resistant and corrosion-resistant: Plastic wood locking flooring has excellent mechanical properties, and its durability is much higher than that of solid wood, wood composite flooring, and reinforced composite flooring; Not easily deformed and durable. Not afraid of insect infestation, not afraid of the erosion of various corrosive substances, even when used in harsh outdoor environments, it can be "safe and sound". Its weather resistance and corrosion resistance are extremely excellent. E、 Luxury Aesthetics: The surface decorative layer of the plastic wood buckle flooring is beautiful and generous. There are a wide variety of patterns and colors available for customers to choose from, including wood grain, marble grain, and carpet grain. F、 Wide application range: Plastic wood locking flooring can be widely used in residential bedrooms, halls, kitchens, and bathrooms for floor paving; Can be used for floor paving in office buildings, libraries, museums, shopping malls, restaurants, factories, schools, hospitals, etc; It can be installed on the ground of swimming pools, saunas, and basements that are prone to producing warm steam and fog. G、 Convenience of installation: The plastic wood locking flooring adopts locking technology, and the installation method is completely the same as that of composite wood flooring. Only simple manual tools are needed for installation and laying. There is no need to use self leveling cement to treat the floor and special adhesive to stick it, and the floor can also be easily disassembled and used multiple times in different locations.

　　9 WPC， Wood plastic locking floor slotting equipment: The entire line adopts automated operation, with the main machine being a track through type, equipped with high-strength U-shaped guide rails, ensuring the straightness of operation and the synchronization of the double tracks. This automatic production line is mainly suitable for continuous production of flooring. The front can be combined with an automatic loading and unloading system, and the back can be connected to an automatic packaging line. The design is simple, the structure is easy to use, the degree of automation control is high, and the performance is stable and reliable. The production line has 4+4 workstations and 5+5 workstations, and the tool shafts of each workstation can rotate freely, suitable for the processing of various mortise and tenon board materials.

　　(4+4) 60 meter economic configuration production line main parameters: longitudinal feeding speed: 30-60m/min; Processing width: 90-200mm; total power: 100KW.

　　(5+5) 80 meter standard configuration production line main parameters: longitudinal feeding speed: 40-80m/min; Processing width: single track 90-200mm, double track DTLS type 120-600mm; total power: 130KW.

　　(5+5) 100 meter high-speed configuration production line main parameters: longitudinal feeding speed: 40-100mm/min; Processing width: 120-600mm; total power: 175KW.

　　WPC， Wood plastic locking floor slotting equipment

　　WPC， Wood plastic buckle flooring composite equipment

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