Yawei Longmen MCP-8060

Description :

　　Dynamic column gantry type five sided machining machine

　　The dynamic column gantry type five sided machining center is designed and developed specifically for large workpieces, aerospace, 3C semiconductor cavities, and rail transit industries. Combining a large machining range and convenient loading and unloading space, it is equipped with an automated five sided machining kit and integrates European and Japanese components. Its machining capacity exceeds other similar models of the same size, fully meeting your various machining needs today and in the future

　　High grade dynamic column structure

　　■ Dynamic column structure design reduces the footprint of the machine by 40% compared to fixed column models with the same stroke

　　The tool magazine system can move along the X-axis with the column, greatly improving the efficiency of tool changing

　　The X-axis adopts Yawei's exclusive servo synchronous control technology, effectively reducing the tracking error on both sides when the column moves, ensuring the ultimate dynamic accuracy

　　High strength spindle head structure

　　The U-shaped saddle, combined with the high rigidity design of the Z-axis four slide rail and ten slide rail, provides stable support for the spindle head. Even if the Z-axis has a long stroke overhanging cutting, it can maintain excellent machining accuracy

　　Head structure rigidity enhancement40% ?General models

　　■ Force: 5000 N

　　■ Displacement: 0.1269 mm

Yawei MCP series

　　■ Force: 5000 N

　　■ Displacement: 0.0744 mm

　　Elastic five sided processing module

　　■ Equipped with an automatic exchange head library and a vertical/horizontal tool changing system to improve the automated five sided machining capability

　　The new generation of Yawei fully automatic additional head series has comprehensively improved performance

　　Operational convenience

　　The open processing space formed by the low rail side column design makes the loading and unloading of large workpieces more convenient and safe

　　Ultra high rigidity structure

　　All structural components are analyzed using FEM finite element method, which has the advantages of design and lightweight structure, ensuring the structural rigidity of the entire machine

　　Precision handmade flower shoveling

　　The side columns, pillars, and crossbeams are all designed with high rigidity structures, and the contact surface between the pillars and the sliding seat has undergone a precise manual scraping process to ensure assembly accuracy, structural strength, and balanced load

　　Fixed workbench design

　　The heavy-duty workbench adopts a high rigidity double-layer structure design, which can bear heavy workpieces without deformation. The floor standing design can tightly integrate the workbench with the foundation, effectively suppress cutting vibration, and ensure machining accuracy

　　Sliding pillow type spindle box structure

　　The spindle head is a box shaped structural casting that provides better rigidity and stability. It is internally combined with cooling oil circulation to regulate temperature and ensure machining stability

　　High performance feed system (X-axis)

　　The X-axis adopts a gear transmission mechanism, dual servo motors, and European made reducers, which can effectively improve axial motion response and cutting rigidity

　　Equipped with a 0.05 μ m high-resolution linear optical ruler as standard, ensuring ultimate dynamic accuracy

　　The high rigidity design of the X-axis with four slide rails and twenty slide rails provides excellent mobility stability

Gear and rack transmission system

Segmental differential three rail crossbeam

　　High strength spindle head structure saddle fixing bracket

　　The fixed frame can provide sufficient restraint force, ensuring that the saddle is not easily deformed under any heavy cutting conditions

　　Short axis transmission

　　The gear type spindle adopts a new generation of short transmission shaft, with high rigidity and excellent power transmission efficiency, suitable for heavy cutting

　　BBT double-sided constraint spindle

　　The taper surface and end surface of the spindle can be tightly adhered to the tool handle at the same time, ensuring the required tool rigidity under heavy cutting conditions

　　Position feedback system

　　The linear slider is equipped with an absolute high-resolution magnetic decoder, which can accurately reflect the movement position of the slider and ensure good positioning accuracy (similar to the optical ruler function)

　　Z-axis four slide rail

　　Four high rigidity roller type linear sliding rails are installed on both sides of the head, which can maintain excellent machining accuracy during Z-axis long stroke overhanging cutting

　　U-shaped saddle

　　The thick ribbed U-shaped saddle can provide stable support on both sides of the head, and the structural rigidity is greatly improved compared to traditional saddles

　　Gear type high torque spindle

　　Gear type spindle combined with high and low-end powerful gearbox design, providing ultra large torque output, meeting the machining needs of heavy cutting

Concealed high-speed, high torque spindle

　　Adopting FANUC built-in motor, effectively reducing spindle rotation vibration, extending spindle life, and improving long-term machining accuracy

　　Five sided processing capability

　　Paired with an automatic head exchange library and a vertical/horizontal tool changing system, it becomes a five sided machining machine, where workpieces can efficiently complete five sided machining tasks with just one setting

　　Multi position automatic exchange of head warehouse

　　The head library is configured on the back of the workbench and can be flexibly configured according to the Y-axis size, providing storage space for up to six additional heads to meet various processing needs

　　The head storage cover adopts a pressure lifting design, and the additional head can be directly grasped by the spindle without being pushed out, providing efficient additional head exchange capability

　　Efficient vertical and horizontal tool changing system

　　The combination of the knife magazine system and the column design significantly shortens the tool changing time

　　All tool changing actions and points are detected by detectors and scanned in a timely sequence to ensure the stability and reliability of tool changing

　　Standard 40T tool changing system, optional 60T tool magazine

Five sided coordinate conversion system

　　Standard five sided machining coordinate conversion system, the coordinate system can be automatically converted according to different machining surfaces, saving machining time

　　Five sided suspended operation box

　　Optional five sided suspended adjustable angle control panel, allowing for easy adjustment of the panel's operating angle

　　Multi functional additional head design. The entire series of additional heads are developed and assembled by Yawei, and can be divided into 35 degree head, 90 degree head, extension head, and universal head. The joint surface between the additional head and the head cover is manually precision shoveled, and the automatic additional head is selected for precise positioning using a Japanese two-piece curved tooth clutch. The gripping method of the additional head is programmable

　　Manual attachment head

35 degree head

　　Manual lock head/lock knife

　　Manual 45 ° indexing

　　Speed: 3000 rpm

　　Output power: 22 kW (30 HP)

90 degree head

　　Manual lock head/lock knife

　　Manual 45 ° indexing

　　Speed: 3000 rpm

　　Output power: 22 kW (30 HP)

Extend the head

　　Manual lock/hydraulic loosening knife (manual upper knife)

　　No division

　　Speed: 3000 rpm

　　Output power: 22 kW (30 HP)

Universal head

　　Manual lock head/lock knife

　　C-axis manual 45 ° indexing

　　A-axis manual 5 ° indexing

　　Speed: 3000 rpm

　　Output power: 22 kW (30 HP)

TopSemi automatic additional head

Semi automatic universal joint

　　Automatic lock head/manual lock knife

　　C-axis automatic 5 ° indexing

　　A-axis manual 5 ° indexing

　　Speed: 2000 rpm

　　Output power: 22 kW (30 HP)

TopAutomatic attachment head

35 degree head

　　Automatic lock head/knife lock

　　C-axis automatic 5 °/2.5 °/1 ° indexing

　　Speed: 3000/4500 rpm

　　Output power: 22 kW (30 HP)

　　Optional spindle center water outlet system

90 degree head

　　Automatic lock head/knife lock

　　C-axis automatic 5 °/2.5 °/1 ° indexing

　　Speed: 3000/4500 rpm

　　Output power: 22 kW (30 HP)

　　Optional spindle center water outlet system

Extend the head

　　Automatic lock head/knife lock

　　Speed: 3000 rpm (Z+600 mm)/6000 rpm (Z+350 mm)

　　Output power: 22 kW (30 HP)

　　Optional spindle center water outlet system

Fully automatic universal joint (orthogonal type)

　　Automatic lock head/knife lock

　　Automatic 5 °/2.5 °/1 ° division of A/C axis

　　Speed: 3000/4500 rpm

　　Output power: 22 kW (30 HP)

　　Optional spindle center water outlet system

Fully automatic universal joint (oblique type)

　　Automatic lock head/knife lock

　　Automatic 5 °/2.5 °/1 ° division of A/C axis

　　Speed: 3000/4500 rpm

　　Output power: 22 kW (30 HP)

　　Optional spindle center water outlet system

　　I Console NC Intelligent System

　　AFC adaptive feed control function

　　By detecting the spindle load in real-time online to control the axial feed rate, it can effectively increase the tool life, shorten the rough machining cutting time, and ensure that the axial feed is immediately stopped in case of accidental collision, reducing spindle damage

　　CNC parameterization function

　　In the stage from rough machining to precision machining, users first select the machining mode according to their needs, and then define the allowable error and workpiece weight to obtain the machining parameter settings

　　Perform angular deceleration based on the speed difference. The smaller the set value, the better the accuracy, but the longer the relative processing time

　　Automatic feed angle deceleration is used to control the deceleration at the corner of a single section, which can reduce the mechanical errors caused by pre - and post gap filling

Top Main Screen

　　Online real-time news

　　Tool List

　　Workpiece measurement

　　M-code description

　　computer

　　Selection function:

　　Processing parameterization

　　Main spindle temperature rise compensation

　　Adaptive feed control

　　Main spindle temperature rise compensation

　　Reduce the thermal displacement caused by temperature on the tool structure, monitor the temperature changes in real-time for automatic compensation, and increase the accuracy of machine processing

　　(Optional)

　　Tool load monitoring

　　Monitoring values can be set for each tool to achieve tool breakage detection function, reducing the possibility of workpiece damage

　　Processing parameters GP

　　Unlike parameterization, this feature allows users to set parameters themselves, achieving increased processing efficiency

　　(Optional)

　　Manual tool length measurement function

　　After performing manual tool length measurement, the controller automatically calculates the tip position of the measured tool and inputs it into the tool length correction table

　　Automatic tool length measurement function

　　The graphical interface is easy and convenient to operate, allowing for one click quick execution of single or 12 group tool length measurement functions, saving time in inputting programs and reducing operational errors

　　(Optional)

Top circular workpiece measurement function

　　Simplify the measurement of the center coordinates of a circular workpiece and measure the coordinates of points A, B, and C according to the diagram to obtain the correct center coordinates of the circular workpiece

　　Basic rectangular workpiece measurement function

　　By measuring the X+, X -, Y+, and Y-coordinates of a rectangular workpiece, the center point coordinates of the rectangular workpiece can be calculated; And it can be input into the workpiece coordinate system (G54~G59)

　　Advanced rectangular workpiece measurement function

　　By measuring the coordinates of points A, B, C, D, and E on a rectangular workpiece, the center point coordinates and tilt angle of the rectangular workpiece can be calculated; And it can be input into the workpiece coordinate system (G54~G59)

　　Troubleshooting function

　　When the machine triggers an alarm, it can display the cause of the fault and the steps for troubleshooting, allowing the operator to troubleshoot simple problems on their own and reducing machine downtime

　　Tool library management

　　Intuitive and quick setting of tool numbers and types, complete tool information, allowing operators to easily understand and reduce the probability of errors

　　Counter function

　　Three sets of timers can respectively start, pause, and clear records, making it convenient for managers to understand the operation status of the machine, perform scheduled maintenance or statistics on utilization rate and output

　　MCP-40 Dynamic Column Longmen Type Five sided Machining Center Machine:

　　Our company reserves the right to change the content and text at any time due to technical requirements.

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