Equipment for Foshan fertilizer powder state

Description :

Foshan fertilizer powder state equipment: 1 set of automatic mixing and packaging production equipment

　　(1) Integrating material mixing and packaging, all of which are automated.

　　(2) Single production capacity: 0.5-0.8 tons/hour (200-1000 grams/bag).

2、 Specify functions, processes, and configurations

　　1. Designated functions:

　　(1) Various materials such as magnesium, magnesium, potassium dihydrogen phosphate, potassium, potassium chloride, etc. are manually mixed according to the weight specified in the formula, and then automatically measured, filled, and packaged by a screw elevator according to the specifications of 200-1000 grams per bag. Potassium dihydrogen phosphate is individually packaged and equipped with one lifting machine and one ten head combination weighing machine. The packaging machines are interchangeable.

　　(2) The raw materials are manually unpacked and measured on the ground, and directly poured into the elevator.

　　(3) Due to the presence of crystalline water in some materials, they are prone to moisture absorption and liquefaction at high temperatures. Therefore, it is required to have fast batching and mixing speeds, and to reduce the contact time between materials and air during the production process to prevent moisture absorption and re emergence.

　　(4) The process flow design, equipment structure design, and material selection of the production line meet the requirements of anti-corrosion, and the equipment can be easily cleaned. All parts in contact with the material are made of stainless steel.

　　(5) Require uniform and efficient mixing.

　　(6) Using prefabricated bags made of composite film, with automatic filling and sealing; Require tight sealing and good sealing performance.

　　(7) Compact equipment layout, low energy consumption, energy-saving and efficient.

　　(8) Easy operation and maintenance, stable performance, low failure rate, and reliable operation.

2. Process:

Manual unpacking and direct feeding tohoistAutomatically mix evenlyAutomatically unload to the storage bin (material level from)Dynamic control) -- → (1)potassium dihydrogen phosphateBoosting Spiral - Automatic Measurement - →Automatic filling-- → Weighing -- → Automatic bagging -- →transport―→Hot sealing. （2）Automatic Measurement - →Automatic filling -8-250 fully automatic bag packaging machine—Measuring machine—products conveyor —Manual packing.

　　3. Equipment configuration:

　　(1) 1 set of spiral elevator (including silo)

　　(2) 1 WLD-2P automatic mixer

　　(3) 1 set of silo and its support

　　(4) Upgrade spiral 2 sets

　　(5) 10 head combination weighing 1 unit

　　(6) 1 spiral measuring machine

　　(7) 8-250 fully automatic bag packaging machine 1 set

　　(8) 1 set of production line control cabinet and electrical control system

(9) Gas source, feeding platform, and cargo elevator (to be provided by the user)

3、 Composition, main functions, and performance characteristics of production line equipment

　　（1） 1 spiral elevator (made of 304 stainless steel)

　　The silo has a capacity of 2 cubic meters, including a vibration arch breaking device, a lifting screw 219, and an increased feeding speed.

　　（2） 1 set of hybrid system

　　Including: 1. One horizontal double screw belt mixer. 2 Discharge interface

　　The horizontal double screw belt mixer consists of a motor reducer, a mixer cover, a mixer cylinder, a double screw belt mixing mechanism, a discharge mechanism, and a mixer discharge port.

　　1. The material is fed into the mixer, and the main control system automatically controls the mixing, unloading, and opening/closing of the material door. The length of the mixing and unloading time can be set digitally to ensure uniform mixing.

　　2. The total volume of the mixer is 2m3, calculated based on a material bulk density of 0.6t/m3, with 1200Kg of mixed material per batch.

　　3. Double screw belt mixing mechanism, uniquely designed, allows for three-dimensional composite movement of materials in left, right, up, and down directions, enabling rapid and uniform mixing.

　　⑴ Especially suitable for mixing viscous materials, by forcibly shearing, materials that are prone to adsorption and agglomeration can be rubbed open;

　　⑵ High mixing uniformity, which can evenly mix materials with large proportions;

　　⑶ Fast mixing speed, high efficiency, and large loading coefficient.

　　4. The mixer cylinder has good rigidity and is directly installed on the platform through a shock-absorbing device.

　　5. The unloading mechanism is designed with pneumatic opening and closing doors, which can unload the material cleanly except for a small amount of material stored at the bottom of the cylinder.

　　6. The discharge port of the mixer is connected to the feeding port of the packaging machine silo through a discharge interface, designed for moisture-proof sealing.

　　7. Independent electrical control box, manually controlling various actions such as mixing start, opening of discharge door, mixing stop, and closing of material door.

　　8. All parts in contact with the material are made of 304 stainless steel.

　　（3） Transfer material bin with 2 sets of spiral lifting

　　Unload the mixed materials into a 1.2m3 transition bin. The storage bin of the packaging machine includes: bin body, bin cover, and forced discharge device on the bin wall.

　　1. The silo has a capacity of 2m3 and is made of 304 stainless steel with a wall thickness of 3mm.

　　2. The material silo and the discharge port of the mixer are connected by soft connections and designed for moisture-proof sealing.

　　3. Side wall forced feeding device, which forcefully vibrates the material adhered to the side wall for feeding.

　　4. Spiral lifting, all made of 304 stainless steel structure, evenly feeding the measuring machine, with material level control in the silo.

　　（4） Vertical screw metering machine

　　CJSL5000 vertical screw measuring machine

　　This machine can automatically complete the measurement, filling and packaging of uniform particles and powder materials. It is suitable for measuring and packaging materials such as granules, powder particles, powder additives, white granulated sugar, cotton white sugar, monosodium glutamate, solid drinks, solid medicine, carbon powder, talcum powder, pesticides, dyes, essence and spices. Servo motor driven metering screw, equipped with synchronous reverse mixing to ensure high-speed and high-precision metering; The broken silo structure allows for quick replacement of spiral attachments and cleaning of residual materials. Dust collection devices can be equipped for materials with large dust to reduce dust spillage.

　　This machine can be used independently or in conjunction with other automatic packaging machines and line equipment. The product complies with production standards such as GMP and HACCP.

　　Technical Specifications:

　　Measurement range: 200-1000 g

　　Measurement speed: 10-40 times/minute

　　Weighing accuracy: ± 0.5% - ± 2%

　　Machine weight: 300 kg

　　Power supply: 220 V 50 Hz 0.5 kW

　　Equipment for Foshan fertilizer powder state

AfterSalesService :

• Equipment for Foshan fertilizer powder state