Deyang Water soluble Fertilizer Production Line Customized Water soluble Fertilizer Equipment Quality Assurance

Description :

　　Specify functions, processes, and equipment configurations

　　1. Process:

　　Raw materials are fed into the silo (including pulse dust removal system) from the feeding port - static weighing - mixer - transition silo - pneumatic conveying - entering the transition silo (including horizontal spiral feeding system) - transition silo - packaging machine

　　2. Equipment configuration:

　　3 sets of bag opening stations for feeding ports

　　3 sets of pulse dust removal devices

　　5 sets of 1m3 raw material warehouse (vibration mechanism and discharge port control system)

　　One set of 0.5m3 raw material warehouse (vibration mechanism and discharge port control system)

　　1 set of pre mixed material transition silo

　　One 0.5m3 spiral belt mixer (pre mixed material including pulse dust removal device)

　　6 sets of spiral feeders

　　2 sets of static weighing systems (including brackets)

　　1 set of 1m3 spiral belt mixer (platform bracket)

　　1 set of 2m3 transition silo (including vibration mechanism, discharge port control system, and platform support)

　　1 set of pneumatic conveying system

　　1 set of 25 square pulse dust removal system

　　1 set of 2m3 transition silo (including vibration mechanism, horizontal spiral feeding system and platform support)

　　1 set of main control cabinet

　　（1） Scope of Supply

　　1. Scope of Supply:

　　6 buffer silos (including top dust collectors and bag opening stations), 2 static batching scales, 6 discharge spirals, 1 mixer, 3 buffer silos, and 1 set of pneumatic conveying equipment. One premix mixer is equipped with a manual feeding buffer bin at the feed inlet, and the top elevation of the manual feeding buffer bin is consistent with the elevation of other silos.

　　2. The design, manufacturing, and installation of ingredient and blending systems, including platforms, supports, etc. Process flow diagram, operating procedures, electrical and instrumentation control diagram.

　　3. The design of a chain control system, including the discharge of buffer silos, the feeding and discharging of static scales, the feeding and discharging of mixers, and the design of electrical and instrument chain control systems required for automatic batching and mixing.

　　4. Scope of Supply for Warehouse Top Dust Collector: Electromagnetic pulse dust collector is used. The gas is filtered by the dust collector to remove material particles, which are then returned to the silo for reuse.

　　5. The blending system is a general contracting project, and the purchaser needs to make the blending system foundation and blending main steel platform. The supplier is responsible for the installation of the blending system equipment, electrical and instrumentation.

　　Specify functions, processes, and equipment configurations

　　1. Process:

　　Raw materials enter the feeding platform through the elevator - manually pour the materials into the silo - pulse dust removal - static weighing - mixing - enter the transition silo - multi-point feeding screw - packaging machine

　　2. Equipment configuration:

　　1 freight elevator (to be provided by the user)

　　One set of 0.5m3 premix mixer (including bracket)

　　4 sets of feeding port bag opening station and pulse dust removal system

　　5 sets of 1.5m3 raw material warehouse (vibration mechanism and discharge port control system)

　　5 sets of spiral feeders

　　1 set of static weighing system

　　2m3 screw belt mixer (including bracket) 1 set

　　1 set of 3m3 storage bin (including vibration mechanism)

　　1 set of multi-point feeding spiral

　　DCS-50FW water-soluble fertilizer packaging unit (including conveying and sealing) 2 sets

　　1 set of maintenance platform (user)

　　1 set of main control cabinet

　　3、 Composition, main functions, and performance characteristics of production line equipment

　　（1） 1 set of elevator (to be provided by the user)

　　On the ground level, materials are manually pushed into the elevator to transport them to the feeding layer.

　　（2） 5 sets of raw material storage silos

　　5 sets of 1.5m3 raw material warehouses for premix, made of 304 stainless steel with a thickness of 3mm. The inner walls are polished and equipped with arch breaking devices and vibration devices.

　　（3） 4 sets of feeding port bag opening station and pulse dust removal system

　　On the feeding platform, materials are manually fed into the feeding port, which is equipped with a feeding port, a dust collector interface on the top of the warehouse, an anti dust bag opening station, and a dust removal system.

　　（4） 5 sets of vector weighing systems

　　1. 5 sets of spiral automatic feeding devices, twin-screw feeding, feeding motor drives the screw to rotate and feed the weighing hopper

　　Supplement materials. The automatic feeding device is soft connected to the mixer, and the double screw lower cover can be easily disassembled and assembled; Twin screw

　　The support is a clamp structure, and the feeding screw can be easily withdrawn, making it easy to clean the screw and the entire feeding device.

　　2. 15 sets of stainless steel weighing sensors and their suspension systems.

　　（5） 1 set of material mixing system

　　The spiral belt mixer used in the material mixing system is 2.0m3, and the horizontal spiral belt mixer consists of necessary accessories such as motor reducer, mixer inlet, mixer cylinder, spiral belt mixing mechanism, discharge mechanism, mixer outlet, stainless steel structure, etc.

　　1. The material is fed into the mixer, and the main control system automatically controls the mixing, unloading, and opening/closing of the material door. The length of the mixing and unloading time can be set digitally to ensure uniform mixing.

　　2. The total volume of the mixer is 2.0m3, calculated based on a material density of 0.7t/m3, with 1000Kg of mixed material per batch.

　　3. The spiral belt mixing mechanism has a unique design, allowing for three-dimensional composite movement of materials in left, right, up, and down directions, enabling rapid and uniform mixing.

　　⑴ Especially suitable for mixing viscous materials, by forcibly shearing, materials that are prone to adsorption and agglomeration can be rubbed open;

　　⑵ High mixing uniformity, which can evenly mix materials with large proportions;

　　⑶ Fast mixing speed, high efficiency, and large loading coefficient.

　　4. The mixer cylinder has good rigidity and is directly installed on the first floor through a shock absorber device.

　　5. The unloading mechanism is designed with pneumatic opening and closing doors, which can unload the material cleanly except for a small amount of material stored at the bottom of the cylinder.

　　6. The discharge port of the mixer is connected to the feed port of the silo through a discharge interface, designed for moisture-proof sealing.

　　7. Independent electrical control box, manually control the various actions of mixing start, opening the discharge door, mixing stop, and closing the material door during debugging.

　　8. All parts in contact with the material are made of 304 stainless steel

　　（6） 3.0m3 storage bin

　　Unload the mixed materials into a 3.0m3 transition bin. The storage bin of the packaging machine includes: bin body, bin cover, and forced discharge device on the bin wall.

　　1. The silo has a capacity of 3.0m3 and is made of 304 stainless steel with a wall thickness of 3mm.

　　2. The material silo and the discharge port of the mixer are connected by soft connections and designed for moisture-proof sealing.

　　3. Side wall forced feeding device, which forcefully vibrates the material adhered to the side wall for feeding.

　　（7） Multi point feeding screw and packaging machine

　　Full 304 stainless steel structure, evenly feeding two packaging machines, with material level control in the silo. PLC control

　　DCS-50FW quantitative packaging machine packaging scale 2 units

　　1) The box support frame and all contact material parts are made of 304 stainless steel

　　2) Spiral automatic feeding and variable frequency speed regulation achieve fast and slow addition to meet the requirements of weighing effect and accuracy.

　　3) Sensors and their suspension devices, with advanced electronic weighing technology and highly intelligent weighing controllers used in the core control part; Automatic statistics of the number and quantity of packages loaded; Fast measurement speed, high accuracy, long-term stable and reliable performance.

　　4) Pneumatic bag clamping device, manual bagging, pneumatic bag clamping, automatic bag dropping.

　　5) There is a fault self detection function that can automatically detect the status of each action, including fast adding, medium adding, slow adding, weighing, stabilizing, bagging, unloading, and bagging.

　　6) The forced packaging function in manual mode can be manually operated to complete the packaging process without interrupting production in the event of a malfunction in the automatic control program.

　　7) In order to avoid the sensor being affected by fertilizer dust, an outer packaging device was used.

　　8) The packaging scale silo includes a silo cover and a silo body; The silo cover is equipped with a feed inlet and an exhaust pipe, and the exhaust pipe is connected to the dust collector. The silo cover is sealed with the silo body and made of 304 stainless steel.

　　9) In order to avoid easy cleaning of the spiral in case of material blockage, the screw of the spiral pipeline can be easily disassembled for easy cleaning.

　　10) Two roller conveyor belts

　　Length 4m, the conveyor belt is wear-resistant and corrosion-resistant.

　　Mechanical continuously variable transmission, the main beam is made of channel steel structure, and the guardrail is made of stainless steel, which is sturdy and thick.

　　Continuous roller structure ensures no material accumulation or slippage under the conveyor belt, making it easy to clean.

　　11) Two M bag sealing machines

　　Hot sealing, continuous, adjustable sealing temperature and time.

　　Technical specifications for each unit

　　1. Packaging material: Powdered fertilizer

　　2. Production capacity: 6-10 bags per minute, with a standard of 5kg~25kg bags

　　3. Packaging specifications: 5-25kg/bag.

　　4. Measurement accuracy: ≤ 1%

　　5. Power supply: AC380V, 50Hz

　　（7） 1 set of overall control system

　　Ingredients, mixing, conveying, packaging, etc. ensure their continuous, efficient, and stable operation. The main control cabinet is sealed to prevent moisture and dust. The control functions include:

　　1. Automatic weighing and proportioning of raw materials.

　　2. The well proportioned materials are automatically discharged into the mixer and mixed automatically.

　　3. Optimized program design to achieve efficient matching of various component devices.

　　4. Each silo and mixer has a function indicator to detect whether the material has been completely discharged.

　　5. Safety design and humanized design. The main control is equipped with an emergency stop button switch.

　　6. Soft, non breathable and non permeable connections are used at the discharge ports between devices for easy disassembly and assembly.

　　The company currently has two series of products, single bag ingredient and static ingredient, with products distributed throughout the country: Shandong Jinzhengda Ecological Engineering Co., Ltd. (3 fully automatic water-soluble fertilizer production lines), Shandong Haida Biotechnology Co., Ltd. (1 set of fully automatic water-soluble fertilizer equipment), Shandong Yantian Fertilizer Industry (1 set of water-soluble fertilizer equipment), Shandong Jinzheng Pesticide Co., Ltd. (1 set of water-soluble fertilizer equipment), Shandong Qingdao Shiduole (1 set of fully automatic water-soluble fertilizer equipment), Shaanxi Hantang Agriculture (1 set of fully automatic water-soluble fertilizer equipment), Yunnan Malong Sanfu Technology Co., Ltd. (1 water-soluble fertilizer production line), Hebei Silicon Valley Chemical Co., Ltd. (3 water-soluble fertilizer production lines), Hebei Weiyuan Agricultural Materials Group (1 water-soluble fertilizer production line), Anhui Huilong Group Fuyang Fertilizer Co., Ltd. (15 tons of BB) Anhui Dahongniu Fertilizer Co., Ltd. (1 water-soluble fertilizer production line), Anhui Heyue Biotechnology Co., Ltd. (1 water-soluble fertilizer production line), Anhui Wensheng Fertilizer Co., Ltd. (5 BB fertilizer production lines), and so on.

AfterSalesService :

• Customized Deyang water-soluble fertilizer production line