Lijiang Liquid Fertilizer Filling Production Line Machine

Description :

　　Lijiang Liquid Fertilizer Filling Production Line Machine

　　1. Technical parameters

　　Mixing and packaging capacity: 8-10 tons/hour

　　2. Specify functions, processes, and equipment configurations

　　1. Process:

　　Raw materials enter the platform through the elevator - manual feeding into the material bin - pulse dust removal - weight reduction static weighing - batching belt - entering the reaction kettle - double filter - intermediate storage tank---

　　Large barrel filling - finished product output.

　　2. Equipment configuration:

　　Elevator (user provided) 1 set

　　5 sets of bag opening station and dust removal system

　　Lijiang Liquid Fertilizer Filling Production Line Machine

　　5 sets of 1.0m3 raw material warehouse (vibration mechanism and discharge port control system)

　　5 sets of spiral feeders

　　5 sets of weight reduction and weighing systems (including brackets)

　　1 set of V-shaped batching belt

　　2 reaction vessels (including brackets)

　　4 sets of filters

　　2 centrifugal pumps

　　2 sets of intermediate storage tanks

　　1 set of automatic filling line for large barrels

　　1 set of main control cabinet

　　3、 Composition, main functions, and performance characteristics of production line equipment

　　1 set of elevator

　　On the ground level, materials are manually pushed into the elevator to transport the raw materials to the batching platform.

　　2 raw material storage bins, 5 sets

　　5 sets of 1.0m3 raw material warehouses, made of 304 stainless steel with a thickness of 4mm, with polished inner walls and external vibration devices.

　　3 feeding port bag opening stations and 5 sets of pulse dust removal systems

　　On the second floor, materials are manually or transported through a feeding port. A small amount of pre mixed materials are manually prepared and directly fed into the pre mixed material bin through the feeding port. The feeding port is equipped with a reserved DN200 belt

　　Imported materials with flange short circuiting, dust collector interface on the top of the warehouse, anti dust bag opening station, and dust removal system.

　　（4） 5 sets of weight reduction static weighing systems

　　1. Five sets of stainless steel weighing sensors and their suspension systems.

　　3. One set of weighing system support frame, connected to the weighing suspension system, supporting the weighing hopper.

　　4. Two sets of weighing bucket door opening and closing mechanisms, made of 304 stainless steel structure, with pneumatic material opening and closing doors.

　　5. One guide plate and bracket are used to guide the material unloaded from the hopper into the mixer. The guide plate is made of 304 stainless steel and has a thickness of 4mm.

　　The batching system completes the batching of each material in the set order. Upon receiving the discharge signal from the control system, the weighing hopper's door opening and closing mechanism will activate to open the material door for discharge; The material is discharged completely and automatically shuts off

　　Material gate, start the next material discharge process. After all the materials are put away. Close the material door and signal the next process.

　　6. Security design. The weighing hopper material door is equipped with a dual detection device. Only when the material door is confirmed to be completely closed, will the next batch of ingredients begin; Ingredients should only be started after they are finished.

　　Working principle of Lijiang liquid fertilizer filling production line machine

　　1. The V-shaped batching belt realizes the weight reduction scale feeding into the reaction kettle, with a fully enclosed design, and enters different reaction kettles through forward and reverse rotation. To improve the overall efficiency of water agent ingredients. Clean up and maintain

　　Convenient protection;

　　2. The centrifugal pump is designed with a stainless steel structure that meets the requirements of composite food hygiene. It can be linked with the level sensing switch of the metering high-level mixing tank to automatically control the start and stop of pumping work without manual intervention. that

　　The machine is suitable for automatic pumping of various fluids. High temperature resistance, no damage to pumped materials, smooth operation, and no noise; easy to maintain

　　3. Reactor

　　Specification 3000L, vertical, three-layer with mixing and insulation, material: The inner and outer pots are made of 304 stainless steel, the outer insulation board is made of stainless steel, and the insulation material is rock wool. Steel plate thickness: inner 5mm, jacket 4mm

　　2mm foreskin;

　　Heating method: electric heating, with a total heating power of 72KW (controlled in four sections, each with a power of 18kw)

　　Mixing device: motor power 5.5KW, 60r/min;

　　1) Import and export: one solid feeding port, three liquid feeding ports (with a reserved hole diameter of 50mm), and one discharge port; (Install an online pH monitoring instrument with one probe per reactor)

　　Lijiang Liquid Fertilizer Filling Production Line Machine

　　2) Liquid storage tank

　　Specification 3000L, vertical, material: made of 304 stainless steel, thickness: 3mm

　　Import and export: one solid feeding port, three liquid feeding ports (with a reserved hole diameter of 50mm), and one discharge port; (Install an online pH monitoring instrument with one probe per reactor)

　　3) Centrifugal pump

　　1. Motor power: 5.5kw, flow rate:>10m3/h, outlet pressure 0.1-0.6mpa, all stainless steel structure. It can be linked with the level sensing switch of the high-level mixing tank for automatic control of the pump

　　Send work start stop without manual intervention. This machine is suitable for automatic pumping of various fluids. High temperature resistance, no damage to pumped materials, smooth operation, and no noise; Easy to maintain.

　　2. Power 5.5kw, flow rate>10m3/h, outlet pressure: 0.1-0.6mpa, all stainless steel structure.

　　4) Dual filter

　　Divided into two stages of filtration, the first stage is an 80 mesh stainless steel filter, and the second stage is a 150 mesh stainless steel filter; The sealing gasket is made of food grade heat-resistant and oil resistant silicone rubber, with a filtration flux that matches the entire production line

　　Match. The filtration capacity is 10m3/hour and the filtration area is 0.3m2.

　　5) Weighing filling machine

　　① Weighing automatic filling machine, consisting of a linear arrangement of weighing platforms (with roller tracks), a chain push rod in and out bottle mechanism, fast and slow filling (with cylinder diving) mechanisms, a feeding transition box, and weighing control

　　Composed of instruments and programmable control units. The liquid filling scale can meet the needs of automatic filling of various liquids, and can meet the filling of liquid without foam and with foam.

　　② Equipment features:

　　a) The use of Shaanxi AVIC electronic weighing sensors and control instruments ensures high precision in filling measurement.

　　b) Adopting fast and slow filling valves ensures measurement accuracy without affecting the overall filling speed. Equipped with a motor-driven filling head diving mechanism, it can smoothly descend using liquid level or liquid level

　　Bottom filling.

　　c) The filling head is equipped with a rotatable liquid receiving cup. After filling is completed, the liquid receiving cup collects the remaining materials on the filling head to prevent material leakage and contamination of the barrel mouth.

　　d) The weighing control instrument has a standard RS-485 interface, and the system adopts digital control. Adjustment and setting are all implemented on the touch screen. Can be filled with gross weight or net weight, actual filling quantity

　　Instantly displayed on the touch screen, convenient and intuitive.

　　e) Empty bucket detection, no filling without buckets; Anti collision bucket design.

　　f) The electrical box is designed with sealing, reasonable layout, and easy maintenance. The main components (PLC programmable control, human-machine interface, frequency converter, switch power supply, etc.) are all selected with branded components to ensure the stable operation of the equipment.

　　6) Automatic capping machine

　　① The automatic plastic bucket rolling and capping machine is mainly used as a tool for capping standard buckets in the open bucket, paint bucket, lubricating oil bucket, packaging bucket, paint bucket, and portable bucket (convenient bucket) series

　　.

　　② Used for the production of barrels, cans, lubricants, coatings, chemicals, petroleum, grain and oil, and other liquid packaging industries.

　　③ The capping machine is specifically designed for universal standard barrel capping. It has a reasonable structure, production, beautiful appearance, and easy operation. When users start using it, they just need to adjust the main settings

　　Once the nut on the shaft is in place, it can be used normally. Roller conveyor automatic conveying and automatic photoelectric sensing.

　　④ The main components are made of steel, which has the advantages of being sturdy, durable, low wear, high mechanical strength, not easy to break, and tightly sealed.

　　⑤ Pressing method: Double pressing (pressing half first, then half).

　　⑥ Control mode: electronic pneumatic control

　　⑦ Conveying method: The roller conveyor has adjustable capping time, exhaust function, and no drum cover phenomenon. Tight sealing, no leakage, automatic sensing photoelectric.

　　2、 Main technical parameters

　　1. Filling range: 10-20L;

　　2. Measurement accuracy: ± 0.2% (note: filling accuracy depends on the viscosity of the material and the continuity and stability of the material supply);

　　3. Filling speed: ≥ 8 barrels/minute/four heads (20L)

　　Motor power approximately: 1. Dust removal system: 18kw

　　2. Ingredient system: 18kw

　　3. Reactor: 144kw

　　4. Large barrel filling: 10kw

　　5. Centrifugal pump: 10kw

　　6 Control Cabinet: 6kw

　　Total ≈ 206kw

　　Reactor (equipped with) made of 304 stainless steel, electrically assisted heating, with a capacity of 3 cubic meters,

　　Total power: ＜ 100kw

　　1. Vertical structure, three-layer with mixing and insulation

　　2. Material: Made of 304 stainless steel both inside and outside, with stainless steel insulation board and rock wool insulation material

　　3. Steel plate thickness: 6mm-5mm-3mm

　　4. Heating method: electric heating, heating power 72KW

　　5. Mixing device: motor power 7.5KW, 60r/min

　　6. 2 solid feed ports and 4 liquid feed ports

　　7. 2 sets of CPI cleaning balls and 1 set of visual probe lights

　　Technical parameters of reaction kettle:

　　1. Design volume: 2m3, 3m3, 5m3, 10m3

　　2. Reaction temperature: room temperature~230 ℃

　　3. Mixing speed: 31~43r/min

　　4. Equipment Material: Stainless Steel

　　5. Mixing form: paddle type

　　6. Heating method: electric heating, steam heating

　　7. Thermal conductive medium: thermal oil, steam

　　8. Heat transfer structure: jacket type

　　9. The inner and outer surfaces of the whole machine are polished, which is beautiful and easy to clean

　　10. There is a liquid level display and control device

　　11. PH value detector can be installed as needed

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