Hunan Changde Powder Water soluble Fertilizer Production Equipment

Description :

　　Hunan Changde Powder Water soluble Fertilizer Production Equipment

　　Today, Anhui Xinyuan Packaging Technology editor will take you to understand the components of the fully automatic powder water-soluble fertilizer production line. The fully automatic powder water-soluble fertilizer production line is generally composed of a 4-layer structure. From top to bottom, the fourth layer is the pre mixed feeding layer, the third layer is the automatic batching layer, the second layer is the automatic mixing layer, and the * * * layer is the metering packaging layer. As shown in the figure below

Specify functions, processes, and configurations

　　1. Designated functions:

　　(1) After manually mixing multiple materials according to the weight specified in the formula, they are automatically mixed evenly and measured, filled, and packaged according to the 5Kg/bag specification.

　　(2) The raw materials are transported to the platform and manually unpacked, measured, and directly poured into the mixer.

　　(3) Due to the presence of crystalline water in some materials, they are prone to moisture absorption and liquefaction at high temperatures. Therefore, it is required to have fast batching and mixing speeds, and to reduce the contact time between materials and air during the production process to prevent moisture absorption and re emergence.

　　(4) The process flow design, equipment structure design, and material selection of the production line meet the requirements of anti-corrosion, and the equipment can be easily cleaned. All parts in contact with the material are made of stainless steel.

　　(5) Require uniform and efficient mixing.

　　(6) Compact equipment layout, low energy consumption, energy-saving and efficient.

　　(7) Easy to operate and maintain, * * *, low failure rate, and reliable operation.

2. Process:

　　Manual platform unpacking, direct feeding into raw material warehouse (dust removal) ->Vector method automatic batching ->Mixer ->Automatic mixing uniformity ->Automatic unloading to quantitative finished product warehouse (material level automatic control) ->Multi point feeding screw ->Buffer warehouse ->Manual bagging ->Automatic weighing and measurement ->Automatic filling ->Weighing ->Automatic bagging ->Conveyor ->Hot sealing ->Manual boxing.

3、 Composition, main functions, and performance characteristics of production line equipment

（one）Pneumatic feeding port

　　The feeding port consists of a three sided enclosure, an openable gas spring door on one side, a dust removal interface, and a filtering grid mechanism; The material is 304 stainless steel.

　　(II)raw material warehouse

　　Composition of the silo: silo body, silo cover, connecting flange, weighing base, vibration base, pressure reducing cap, etc; Storage bin capacity: 1.5m 3, thickness 3mm; equipped with vibration, arch breaking device and pressure reducing cap inside the bin to prevent material bridging, made of 304 stainless steel material.

　　(3)Detachable feeding screw

　　1. Flat screw feeding, the feeding motor drives the screw to rotate and feed the weighing hopper. The automatic feeding device is connected to the weighing hopper in a soft manner, and the lower cover of the flat screw can be easily disassembled and assembled; The support at one end of the flat screw is a clamp structure, and the feeding screw can be easily withdrawn, making it easy to clean the screw and the entire feeding device.

　　2. Spiral diameter 189mm, feeding capacity>5 tons/hour/unit, variable frequency control feeding speed, fast and slow two-stage feeding, can effectively control the batching accuracy. The overall material is made of 304 stainless steel, * * *.

　　(IV)Gravity free mixer

　　The composition of a horizontal dual axis mixer includes a motor reducer, a mixer cover, a mixer cylinder, dual axis mixing blades, a discharge mechanism, and a mixer discharge port.

　　1. The material is fed into the mixer, and the main control system automatically controls the mixing, unloading, and opening/closing of the material door. The length of the mixing and unloading time can be set digitally to ensure uniform mixing.

　　2. The total volume of the mixer is 1m, with an effective mixing volume of 50%~60%, and each batch of mixed material weighs about 500gg.

　　The wall thickness of the mixing bucket is 5mm, and the thickness of the spiral blades is 8mm; the material is 304 stainless steel.

　　3. Dual axis mixing mechanism, designed with * * *, allows for three-dimensional composite movement of materials in left, right, up, and down directions, enabling rapid and uniform mixing.

　　⑴ Especially suitable for mixing viscous materials, by forcibly shearing, materials that are prone to adsorption and agglomeration can be rubbed open;

　　⑵ High mixing uniformity, which can evenly mix materials with large proportions;

　　⑶ Fast mixing speed, * * *, and high loading factor.

　　(4) The mixer cylinder has good rigidity and is directly installed on the platform through a shock-absorbing device.

　　(5) The unloading mechanism is designed with pneumatic opening and closing doors, which can unload cleanly except for very little material stored at the bottom of the cylinder.

　　(6) The discharge port of the mixer is connected to the feeding port of the packaging machine silo through a discharge interface, designed for moisture-proof sealing.

（5） Finished product silo

　　Composition of the silo: silo body, silo cover, connecting flange, vibrating base, etc; Storage bin capacity: 2m 3, thickness 3mm; equipped with vibration and arch breaking devices to prevent material bridging, made of 304 stainless steel material.

（6） Multi point feeding spiral

　　1. The spiral adopts a U-shaped structure, and the upper cover can be opened for easy cleaning.

　　2. The spiral adopts a one in two out design and automatically controls the supply of two packaging scales.

　　3. Fully sealed design, no dust spillage, overall made of 304 stainless steel material, * * *.

（7） Packaging unit

　　1. Buffer silo

　　Composition of the silo: silo body, silo cover, connecting flange, vibrating base, etc; Storage bin capacity: 0.3m 3, thickness 2mm; equipped with vibration and arch breaking devices to prevent material bridging, made of 304 stainless steel material.

　　2. Detachable double helix scale

　　⑴ Full 304 stainless steel material includes box body, bracket, automatic feeding device, electronic weighing device, pneumatic bag clamping device, and electrical control system.

　　When the screw feeding system is working, the feeding motor drives the screw to rotate for feeding, with fast and slow feeding stages.

　　Both motors are controlled by frequency conversion, which facilitates better matching of speed and accuracy.

　　⑷ Electronic weighing device, weighing sensor detection, digital setting and display of weight, fast measurement speed, high accuracy.

　　⑸ Pneumatic bag clamping device, manual bagging, pneumatic bag clamping, automatic bag dropping.

　　⑹ It has a fault self detection function, which can automatically detect the status of each action of fast adding, medium adding, slow adding, weighing, stabilizing, bagging, unloading, and bagging.

　　7) The whole machine adopts a quick release clamp connection, which is convenient for cleaning residual materials and facilitating maintenance and replacement of parts.

　　8) Packaging specifications: 5-25kg, accuracy ≤± 30g, speed: 3-5 bags/minute/set.

　　3. M bag hot sealing machine

　　(1) Bag sealing width: 480mm Sealing tooth width: 15mm

　　(2) Sealing machine adjustment height: 900-1300mm

　　(3) Heating tube power: 4X200w

　　(4) Sealing method: adjustable horizontal and vertical angles

　　(5) The material is carbon steel sprayed with plastic.

　　4. Finished product conveyor

　　⑴ Length 4m, conveyor belt *******.

　　⑵ Mechanical continuously variable transmission, the main beam is made of channel steel structure, and the guardrail is made of stainless steel, which is sturdy and thick.

　　⑶ Continuous roller structure, no material accumulation or slipping under the conveyor belt, easy to clean

　　(8)Pre mixed mixer

　　The composition of the horizontal double axis mixer includes a motor reducer, a mixer cover, a mixer cylinder, a double screw mixing mechanism, a discharge mechanism, and a mixer discharge port.

　　1. The material is fed into the mixer, and the main control system automatically controls the mixing, unloading, and opening/closing of the material door. The length of the mixing and unloading time can be set digitally to ensure uniform mixing.

　　2. The total volume of the mixer is 0.5m?, with an effective mixing volume of 50%~60%, and each batch of mixture weighs about 200~300Kg.

　　The wall thickness of the mixing bucket is 4mm, and the thickness of the spiral blades is 8mm; the material is 304 stainless steel.

　　3. Double screw belt mixing mechanism, designed with * * *, allows for three-dimensional composite movement of materials in left, right, up, and down directions, enabling rapid and uniform mixing.

　　⑴ Especially suitable for mixing viscous materials, by forcibly shearing, materials that are prone to adsorption and agglomeration can be rubbed open;

　　⑵ High mixing uniformity, which can evenly mix materials with large proportions;

　　(4) The mixer cylinder has good rigidity and is directly installed on the platform through a shock-absorbing device.

　　(5) The unloading mechanism is designed with pneumatic opening and closing doors, which can unload cleanly except for very little material stored at the bottom of the cylinder.

　　(6) The discharge port of the mixer is connected to the feeding port of the packaging machine silo through a discharge interface, designed for moisture-proof sealing.

（9） 1 stainless steel urea crusher

　　Production capacity: ≥ 4t/h (calculated based on 30 mesh)

　　Feed particle size: ≤ 5mm

　　Discharge particle size: 10~40 mesh adjustable

　　Speed: 1450r/min

　　Rotor diameter: Φ 300mm

　　Motor power: 15KW

　　(10)Pulse type dust collector

　　(1) The negative pressure generated by the fan sucks the dust into the dust collector, filters it through the filter bag, and the material adsorbed on the filter bag is blown into the drawer of the dust collector through pulse positive pressure, which can be manually cleaned.

　　(2) Control mode: Taiwan based IC program control; Cutting method: Electromagnetic valve timed instantaneous spraying high-pressure air backwash; Fan parameters: air volume of 30m 3/min; The material is carbon steel sprayed with plastic.

（11） Spiral feeding machine

　　1: Equipment composition: length 2500mm; diameter 140mm, lifting capacity>5 tons/hour, variable frequency speed regulation; The material is 304 stainless steel, mainly used to send granular urea to the urea crusher.

（12） Electrical control system

　　1. Weighing and control system for ingredient system.

　　2. The entire system includes an automated linkage system and a material level control system.

　　3. Stainless steel control cabinet.

　　4. Cables, gas pipes, and cable trays, etc

Classification of equipment for water-soluble fertilizer production line

　　Powder water-soluble fertilizer equipment, humic acid water-soluble fertilizer equipment, multi-element water-soluble fertilizer equipment, water-based water-soluble fertilizer equipment, water-soluble fertilizer semi-automatic equipment, water-soluble fertilizer processing equipment, water-soluble fertilizer packaging and sealing equipment, water-soluble fertilizer mixing equipment, granular water-soluble fertilizer equipment, amino acid water-soluble fertilizer equipment, organic granular water-soluble fertilizer equipment, potassium humate water-soluble fertilizer equipment, solid water-soluble fertilizer equipment, microbial water-soluble fertilizer production equipment, * * * water-soluble fertilizer equipment, etc

　　Features of fully automatic powder water-soluble fertilizer production equipment:

　　1. Each raw material warehouse is equipped with dust removal equipment

　　2. Pre mix trace elements and then mix them with nitrogen, phosphorus, and potassium to achieve high mixing uniformity, short mixing time, and improved mixing efficiency

　　3. Weight reducing computerized automatic batching, with high batching accuracy, fast speed, and low requirements for factory height

　　4. Multi point feeding spiral, capable of multiple imports and exports, can be equipped with multiple packaging lines to improve packaging capacity and effectively utilize space

　　5. The automation level of the entire system saves labor and improves efficiency

　　6. The entire equipment structure is designed as a three-dimensional structure, with minimal residual equipment in the middle and high utilization of raw materials

Customer case presentation of water-soluble fertilizer production equipment

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• Hunan Changde Powdered Water soluble Fertilizer Production Facility