Small and medium-sized pear juice beverage production line with an annual output of 500 tons of Nanguo pear, Dabai pear wine, jam equipment

Description :

　　Juice beverage equipment is a broad concept that refers to equipment used to manufacture various beverages. It is generally composed of many devices that form a production line to process various beverages, such as water treatment equipment Bottle washing machine Filling machine Sealing machine Sterilization equipment CIP on-site cleaning machine Filtering equipment Packaging equipment, etc.

　　Juice drinks are made from fruits through physical methods such as pressing Centrifuge The juice products obtained through extraction generally refer to pure fruit juice or fruit juice. Juice is divided into clear juice and cloudy juice according to its form.

　　One Juice drinks and fruit pulp drinks:

　　1. Fruit juice (pulp) and fruit juice beverages (products). It is defined as a product made from fresh or refrigerated fruits through processing. Fruit juice (pulp) and fruit juice beverages (products) can also be subdivided into fruit juice Fruit pulp Concentrated fruit pulp Fruit pulp beverage Fruit juice beverage. Fruit juice beverage Fruit beverage syrup There are 9 types of fruit drinks, most of which use the pulping process to process fruits or edible parts of fruits into unfermented but fermentable slurries, or add an equal amount of natural water lost during concentration to the concentrated fruit pulp, resulting in a color with the original fruit flesh Products with flavor and soluble solids content.

　　2. Juice beverage refers to a type of beverage made by extracting juice from fresh fruits. The juice of various fruits contains different nutrients such as vitamins, and is considered a beneficial beverage for health. However, its lack of all the fiber and high sugar content of fruits are sometimes seen as its drawbacks. Various common fruit juices: apple juice Grapefruit juice Strange juice Mango juice. Pineapple juice Watermelon Juice. Grape Juice. Cranberry juice Orange juice coconut milk. lemon juice. Cantaloupe Juice. Strawberry juice. papaya juice.

　　IIEquipment and process flow for blending concentrated fruit juice into beverages：

　　Sugar conversion (according to customer needs) - filtration (according to customer needs) - cooling (according to customer needs) - blending - filtration - homogenization - sterilization - filling - sealing - warming bottle - labeling Shrinking - coding - packing - sealing - palletizing (the specific equipment used in the juice beverage production line depends on the situation)

　　IIIProcess flow of juicing beverage from raw fruit:

　　Raw fruit - picking - cleaning - crushing - juicing - enzymatic hydrolysis - emulsification - blending - filtering - homogenization - degassing - sterilization - filling - sealing - labeling - shrinking - coding - packing - palletizing (the equipment used in the juice beverage production line depends on the customer's situation)

　　4Production of fruit juice beveragesGenerally speaking, it includes the following devices：

　　1. Water treatment equipment: Using original American nanofiltration membranes (such as RO membranes for purified water), the water source can be groundwater or tap water, ensuring that the effluent quality meets the standards of purified water. The conductivity of primary water is below 40, and that of secondary water is below 10. This system includes quartz sand tank, activated carbon tank, raw water tank, water treatment, ozone sterilization equipment, etc

　　2. Mixing tanks (raw water tank, pure water tank, ingredient tank). The mixing tank mainly mixes materials Mix and match reconcile. Homogenization, etc. The stainless steel mixing tank can be designed with standardized structure and configuration according to the requirements of the production process, and can be humanized. The mixing tank can achieve feed control during the mixing process Mixing control and other manual operations Automatic control, etc. The structure of the mixing tank is composed of a mixing tank body Mixing tank cover Blender Support transmission. The materials used for bearings can be made of carbon steel or stainless steel according to different process requirements. Due to different production process requirements of users, the mixer can be configured with a slurry type Anchor type Frame style Spiral and other forms.

　　3. Homogenizer. The application of homogenizers in food processing: Homogenizers in food processing refer to the triple action of squeezing, strong impact, and expansion to refine the material liquid, so that the material can be more evenly mixed with each other. For example, homogenizers are used in dairy processing to break down the fat in milk more finely, making the entire product system more stable. Milk will look whiter. Homogenization is mainly carried out through homogenizers. It's food dairy. Important processing equipment in the beverage industry.

　　4. Ultra high temperature sterilization machine. Suitable for fresh milk Juice Drinks. Bang Bing And ice cream paste Soy sauce Soybean milk Condensed milk Instantaneous sterilization of liquid materials such as alcohol can also be used for sterilization of fluid materials. The feeding and discharging of this equipment are both equipped with three-way valves, and the flow rate can be adjusted as needed, ensuring reliable use.

　　5. Multi functional bottle blowing machine. The whole machine operation adopts touch screen operation to achieve human-machine dialogue. Specially designed secondary blowing system ensures stable quality of bottle molding. The heater adopts a four stage infrared temperature control and a digital automatic voltage stabilization temperature control system, which can set the corresponding heating temperature according to different bottle preforms of the user. It has a reasonable structure Small footprint Low power and gas consumption Strong stability and other characteristics.

　　6. Bottle sorting machine. PLC control combined with variable frequency speed regulation ensures synchronous operation of the entire production line. Adopting a three time recommendation bottle dispensing mechanism to improve bottle dispensing efficiency. The unique design of the bottle dropping component adapts to bottles of different lengths. The bottle extraction wheel is equipped with a bottle jam detector. The umbrella shaped tower is equipped with detectors that control the storage volume of bottles in the main engine compartment by starting and stopping the hoist. The reverse bottle is connected to the bottle mouth of the air duct during the bottle extraction wheel to prevent the bottle from getting stuck halfway. The bottle discharge is controlled by a synchronous belt and star wheel to ensure stable discharge No inverted bottle Squeeze bottle phenomenon. The whole machine adopts a centralized lubrication system for fixed-point lubrication Timed Quantitative lubrication.

　　7. Bottle loading equipment (palletizer, PET bottle air delivery equipment). The air duct conveyor line is designed for conveying empty PET bottles of various shapes and sizes. Modular design, easy and fast installation of air ducts and layout of workshop production lines. Different conveying methods can be designed for bottles of different specifications. By measuring wind pressure The adjustment of wind speed realizes the control of conveying speed.

　　8. Bottle cap cleaning machine. Rinsing bottle caps with liquid medicine can solve the dust generated during transportation and storage of bottle caps.

　　9. Three in one filling machine. The three in one filling machine adopts star wheel transmission technology to achieve fully automatic bottle washing Filling Sealing and other processes. The air duct is directly connected to the bottle feeding wheel, and the bottle transmission adopts full process bottleneck technology. Changing the bottle shape does not require adjusting the height of the equipment. The three in one unit completes bottle washing in one go internally Filling The three sealing processes result in minimal bottle wear Accurate and stable transmission. High speed and high flow gravity filling valve, fast filling speed, accurate liquid level without liquid loss. The bottle bottom support plate of the bottle dispensing wheel adopts a spiral descent method, and changing the bottle shape does not require adjusting the height of the bottle dispensing conveyor chain.

　　10. Lamp inspection box. The lamp inspection box adopts lamps with a power of 60W and a rated voltage of 220V. The lamp inspection box is mainly used for quality inspection of transparent bottled liquids after filling and before packaging.

　　11. Sealing machine. The high-pressure fan blows air, causing the high-speed flowing air to spray out from the narrow slit and blow away the residual water droplets on the bottle body. The slit is arranged in an inclined manner, and all sides of the bottle can be blown by high-speed winds.

　　12. Labeling (labeling) equipment. Modular design, static cutting. Adapt to various bottle shapes and bodies.

　　13. Laser coding machine. Safe and non-toxic. Energy saving and energy-saving.

　　14. Packaging machine. The membrane packaging machine adopts imported PLC automatic control and human-machine interface Accurate tracking, secondary package entering status, eliminating bottle shortage Pour the bottle and adjust it flexibly. Adjustable hot air circulation structure, suitable for various heat shrink films (including color printing), with fast and easy film replacement.

　　Five Kexin Company can provide you with after-sales service:

　　1. Equipment installation and debugging: Assign experienced technicians according to different production equipment The engineer is responsible for installation and debugging, completing their work on schedule according to the contract requirements, and entering normal production after passing the acceptance inspection.

　　2. After sales service archiving: After the installation and commissioning of the production equipment purchased by customers, all relevant information will enter the special archive service management system, and the use and operation will be timely monitored by our company, with fast and timely service and regular follow-up procedures.

　　3. Service time commitment: Before the production equipment arrives at the customer's factory, please make an appointment with the after-sales service department for the arrival time of the debugging personnel. According to the requirements, they will arrive at the site on time. If there is an emergency situation that cannot be handled during the operation of the equipment, it will be directly reported to the after-sales service department. After working hours, please contact the contracting parties or marketing personnel, and arrive at the site within 12 hours after receiving the notification.

　　4. Technical training: In order to ensure that customer technical personnel can proficiently master the performance and operation maintenance procedures of the equipment, in addition to on-site training, we can provide customers with specialized technical training within our company. Customers will be invited to our beverage production experimental factory according to actual needs The model factory receives training.

　　5. Supply of spare parts: Adequate supply of spare parts throughout the year, quick telephone and mail order services available at any time, and on-site service for major repair parts plans, saving customers time and costs.

　　6. Regular tour service: Based on customer satisfaction survey results and different customer requirements, visit customers in stages and batches according to the plan, solve customer problems in production at any time, and continuously improve through summarization to achieve customer satisfaction. Customers are requested to fill out the Customer Satisfaction Survey Form and User Service Card carefully at that time.

　　7. Undertake large equipment In the middle Minor repair: The company undertakes major projects In the middle Minor repairs, repair parts are supplied at a 10% discount from the factory price. Major repairs take 30 days, medium repairs take 15 days, and minor repairs take 3-7 days to complete.

　　8. Information Service: In order to facilitate customers' understanding of the development of the beverage market and packaging equipment trends, our company will promptly inform you of new information and regularly mail our consulting magazines to customers.

　　9. Quality Commitment: The equipment provided by Wenzhou Kexin Machinery Manufacturing Co., Ltd. is guaranteed to be brand new Advanced and reliable products that meet the process requirements, and have a one-year warranty from the date of delivery (vulnerable parts are not covered by the warranty).

　　VI Projects that Wenzhou Kexin Light Industry Machinery Co., Ltd. can undertake:

　　1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

　　2. 2000 bottles per hour -36000 bottles of mineral water Pure water production line

　　3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

　　4. 100 barrels per hour -1500 barrels, 3 gallon. 5-gallon barrel drinking water production line

　　5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

　　6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

　　7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line. PET carbonated beverage production line) Production line for soda cans and carbonated beverages

　　8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans) Baijiu production line Huangjiu production line Medicinal liquor production line Wine production line Health wine production line, etc

　　9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

　　10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

　　11. Plate and tube UHT devices CIP system.

　　12. Turnkey project for the entire factory.

　　Wenzhou Kexin Light Industry Machinery Co., Ltd. is a design and manufacturing enterprise engaged in fluid equipment and accessories, with a business scope involving beverage engineering Alcoholic beverage engineering Food Engineering Engineering fields such as dairy engineering and water treatment. Our main products include beverage filling production lines Pure water production equipment Bottled water filling production line Can filling production line Plant protein beverage production line Carbonated beverage production line (including gas) Vitamin functional beverage production line Juice beverage production equipment Red wine production line Baijiu production line, etc. (fruit and vegetable drinks, Babao Congee, edible oil, condiments, bee products, cosmetics and other full sets of production line equipment) various beverage mechanical filling equipment Packaging equipment and supporting products meet various types of customer needs, and we also provide process design Construction guidance Mechanical manufacturing Installation and debugging after-sale service. Technical training One stop turnkey engineering services such as beverage technology formulas.

AfterSalesService :

• Small and medium-sized pear juice beverage production line