JR fixed homogenizer emulsifier cosmetic production equipment

Description :

　　Characteristics and Structure of Emulsifier: 1. Adopting a special type of frame type scraping and stirring device, the stirring impact force can be adjusted by a stepless frequency converter, and the speed can be adjusted arbitrarily within the range of 12-80 revolutions per minute. Turning clockwise when viewed from top to bottom can adapt to emulsification processing of various viscosity materials.

　　2. Using a special shear emulsification homogenization device, the material is strongly sucked in and squeezed and sheared by a high-speed rotating rotor. The homogenization device is installed at the center of the pot, which can naturally cause the material to roll inside the pot and eliminate dead corners, enabling the material to achieve higher quality homogenization.

　　3. Equipped with a special form of stainless steel discharge valve, it ensures that there are no dead corners at the bottom of the pot, further improving the quality of homogeneous emulsification. 4. The motor can be controlled by a variable frequency speed regulator through a variable frequency speed control device to achieve stable speed and strong torque. 5. The deceleration device adopts a cycloidal pinwheel reducer, and the lubricating oil uses 2L-2 lithium based grease. 6. The upper sealing device adopts a single end mechanical seal (sealing liquid uses glycerin). 7. The homogenization device adopts specially designed double end mechanical seals and skeleton oil seal seals to achieve ideal vacuum environment.

　　8. The emulsifying pot body is a three jacket structure, and the parts of the inner pot that come into contact with the material are made of imported stainless steel materials. The inner surface is mirror polished to 300EMSH (sanitary grade) to ensure product quality. The outer insulation layer is filled with PU insulation cotton to reduce energy consumption. There are sight glasses and vacuum sight glasses with scraper on the pot lid, spice hopper, filter, vacuum pressure gauge, etc.

　　9. All heating, cooling, stirring, homogenization control buttons and temperature measuring instruments are centralized on the control cabinet panel, making operation convenient and reliable. 10. The dissolution pot is configured according to user requirements for oil and water, and the jacket heating steam valve is manually operated. Electric heating activates the heating button. The upper vertical high shear homogenizer emulsifier or ordinary stirring device is used to uniformly heat animal materials.

　　11. This equipment is equipped with a hydraulic lifting system and an electric lifting system, which is easy to operate and can effectively emulsify materials under closed conditions. Ordinary fixed equipment does not have this lifting system.

　　The advantages of a standalone emulsifier include: 1. Design: We have multiple design patents for the vacuum emulsifier pot, which has a beautiful appearance and advanced and reasonable internal mixing design. It adopts a combination of frame type mixing with no dead corners and screw belt mixing to improve mixing efficiency; The homogenizer adopts German technology for homogenization structure and adopts imported double end mechanical seals, with excellent shear emulsification effect and good sealing performance; The main pot lid can be raised and lowered with single or double cylinders according to customer requirements, making cleaning and maintenance convenient; The pot body can be poured and discharged, with high discharge efficiency; 2. Material: We use imported boards from Japan or Finland, with guaranteed quality. 3. Welding: The barrel body adopts automatic welding technology with good weld consistency, and seamless welding is used for mixing to avoid cleaning dead corners. 4. Polishing: Both the inside and outside of the tank are mirror polished, fully complying with GMP requirements.

　　5. Vacuum: High vacuum degree can reach up to -0.09Mpa, with excellent defoaming effect. 6. Electrical appliances: Adopting imported electrical configurations such as Siemens, Mitsubishi, Schneider, etc. to ensure more stable machine control and fully meet international standards

　　Emulsifier mainly refers to the use of high shear emulsifiers to quickly and uniformly distribute one or more phases into another continuous phase in a vacuum state. It utilizes the strong kinetic energy brought by machinery to enable the material to withstand hundreds of thousands of hydraulic shear cycles per minute in the narrow gap between the stator and rotor. Centrifugal extrusion, impact tearing, and other comprehensive methods are used to instantly and uniformly disperse and emulsify the product. After high-frequency cycles, high-quality products with no bubbles, delicate texture, and stability are finally obtained.

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• JR fixed homogenizer emulsifier