High speed shear emulsifier cosmetic production equipment
High speed shear emulsifier cosmetic production equipment

High speed shear emulsifier cosmetic production equipment

Category:

chemical industry/Mixing equipment/Emulsifying machine

Model:

JR

Brand:

Jinzong Machinery

Retail Price

50,000.00USD


重量

kg

  • Product Description
  • Description :

      Characteristics and Structure of Emulsifier: 1. Adopting a special type of frame type scraping and stirring device, the stirring impact force can be adjusted by a stepless frequency converter, and the speed can be adjusted arbitrarily within the range of 12-80 revolutions per minute. Turning clockwise when viewed from top to bottom can adapt to emulsification processing of various viscosity materials.

      2. Using a special shear emulsification homogenization device, the material is strongly sucked in and squeezed and sheared by a high-speed rotating rotor. The homogenization device is installed at the center of the pot, which can naturally cause the material to roll inside the pot and eliminate dead corners, enabling the material to achieve higher quality homogenization.

      3. Equipped with a special form of stainless steel discharge valve, it ensures that there are no dead corners at the bottom of the pot, further improving the quality of homogeneous emulsification. 4. The motor can be controlled by a variable frequency speed regulator through a variable frequency speed control device to achieve stable speed and strong torque. 5. The deceleration device adopts a cycloidal pinwheel reducer, and the lubricating oil uses 2L-2 lithium based grease. 6. The upper sealing device adopts a single end mechanical seal (sealing liquid uses glycerin). 7. The homogenization device adopts specially designed double end mechanical seals and skeleton oil seal seals to achieve ideal vacuum environment.

      8. The emulsifying pot body is a three jacket structure, and the parts of the inner pot that come into contact with the material are made of imported stainless steel materials. The inner surface is mirror polished to 300EMSH (sanitary grade) to ensure product quality. The outer insulation layer is filled with PU insulation cotton to reduce energy consumption. There are sight glasses and vacuum sight glasses with scraper on the pot lid, spice hopper, filter, vacuum pressure gauge, etc.

      9. All heating, cooling, stirring, homogenization control buttons and temperature measuring instruments are centralized on the control cabinet panel, making operation convenient and reliable. 10. The dissolution pot is configured according to user requirements for oil and water, and the jacket heating steam valve is manually operated. Electric heating activates the heating button. The upper vertical high shear homogenizer emulsifier or ordinary stirring device is used to uniformly heat animal materials.

      11. This equipment is equipped with a hydraulic lifting system and an electric lifting system, which is easy to operate and can effectively emulsify materials under closed conditions. Ordinary fixed equipment does not have this lifting system.

      The principle of emulsifier has the characteristics of stable operation, low noise, convenient cleaning, flexible maneuverability, and continuous use. It is applied to any process that requires stirring, homogenization, crushing, suspension, and dissolution, such as cosmetic emulsions and emulsions. Among them, vacuum homogenizer emulsifier and high shear emulsifier are new emulsifier products with world advanced level that have entered mass production in recent years.

      The high shear homogenizer emulsifier has a unique stator rotor structure, which generates shear forces that subject the material to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence in the gap between the stator and rotor, rapidly reducing droplet size, making emulsification more stable, and dispersion more uniform. The high shear dispersing emulsifier installed at the bottom of the container can provide a large processing capacity range inside the kettle and adapt to the dispersion, emulsification, homogenization, mixing, etc. of various materials.

      The emulsification machine performance laboratory emulsification machine is specially designed and manufactured for the small batch production of cream, honey, lotion and other emulsification products. The machine is beautiful in shape, small in size, light in weight, and all parts in contact with materials are made of high-quality stainless steel (note: 316L for medical use); Smooth circular arcs are used at all connection points inside the pot, and the bottom and pouring of materials ensure that there is no residue inside the pot; The high shear homogenizer head is designed with a claw type dual bite structure for the stator and rotor. The material is sucked in from both the upper and lower parts of the stator and rotor, increasing the shear probability exponentially while avoiding the problem of blind spots in the upper part of the material. Suitable for fine emulsification, high-quality dispersion, and efficient mixing. Full range scraping and mixing of materials with no dead corners, truly complying with GMP standards.

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    Key words:
    • High speed shearing emulsifier