Industrial carbon dust collector, environmentally friendly vacuum cleaner, environmentally friendly dust collector, graphite dust collector

Description :

MCJC ElectronicspulseBackblowing type industryDust collector（5.5-7.5KW)

MCJC (5.5-7.5KW) serieselectronpulseBackblowing type industryDust collector

Technical Parameters: Technology Paramaters

　　Pulse dust collectors are widely applicable; Hardware industry; Polishing, cutting, welding, and suction of various dust, industrial vacuum blowers produce fine particles such as debris, smoke, and dust during industrial production processes such as polishing, cutting, grinding, destruction, and incineration (combustion). The process of separating these fine particles from the gas through dust removal equipment is called industrial dust removal. Details

Pulse dust collector

　　working principle

　　Under the centrifugal force of the centrifugal fan, the dusty gas enters the dust collector's uniform flow chamber. After entering the uniform flow chamber, due to the sudden expansion of the airflow cross-section and the effect of the airflow distribution plate, some coarse particles in the airflow directly settle into the ash hopper under the action of dynamic and inertial forces; Dust particles with fine particle size and low density enter each dust filtration chamber, and through a combination of Brownian diffusion and screening effects, the dust settles on the surface of the filter element. The purified gas enters the clean air chamber and is discharged through the exhaust pipe and fan. The resistance of the equipment increases with the thickness of the dust layer on the surface of the filter bag. Clean the dust when the resistance reaches a certain set value. At this time, the PLC program of the dust collector controls the electromagnetic pulse valves to open one by one, and compressed air flows into the filter cartridge through the induction nozzle in a very short time, causing the filter cartridge to expand and deform, generating vibration. Under the action of reverse airflow flushing, the dust attached to the outer surface of the filter cartridge is peeled off and falls into the ash hopper. Pulse dust collector is a new type of high-efficiency pulse dust collector improved on the basis of JC type. The advantages of high purification efficiency, large gas processing capacity, stable performance, long service life of filter bags, easy operation, and low maintenance workload.

working principle

Pulse dust collector refers to the method of removing dust attached to the filter medium (bag or filter cartridge) by blowing compressed air; Depending on the size of the dust collector, there may be several sets of pulse valves controlled by a pulse controller or PLC. Each set of pulse valves is opened to remove dust from the bag or filter cartridge it controls, while the other bags or filter cartridges work normally. After a period of time, the next set of pulse valves is opened to clean the next part of the dust collector, which consists of ash hopper, upper box, middle box, lower box, etc. The upper, middle, and lower boxes are divided into compartments. During operation, dusty gas enters the ash hopper through the air inlet duct. Coarse dust particles directly fall into the bottom of the ash hopper, while fine dust particles enter the middle and lower boxes along with the airflow. Dust accumulates on the outer surface of the filter bag, and the filtered gas enters the upper box's * * * gas collection pipe - exhaust duct, and is discharged by the exhaust fan. The dust cleaning process involves first cutting off the clean air outlet duct of the room, so that the bag in the room is in a state of no airflow passing through (stopping the air and cleaning the dust in each room). Then, the pulse valve is opened and compressed air is used for pulse blowing and dust cleaning. The shut-off valve is closed for a sufficient time to ensure that the dust peeled off from the filter bag settles after spraying, avoiding the phenomenon of dust adhering to the adjacent filter bag surface with the airflow after leaving the filter bag surface. The filter bag is thoroughly cleaned, and the exhaust valve, pulse valve, and ash discharge valve are fully automatically controlled by a programmable controller. The dusty gas enters through the air inlet, and when passing through the ash hopper, some large particles of dust in the gas are separated by inertia and gravity, and directly fall into the bottom of the ash hopper. The dusty gas enters the filter bag filtration area of the middle box after passing through the ash hopper. The gas passes through the filter bag, and the dust is trapped on the outer surface of the filter bag. The purified gas enters the upper box through the filter bag opening and is then discharged through the air outlet.

Product Name:MCJCseriesfully automaticHigh speed high air volume filter cartridge industrial dust collector

model: MCJC-2200 MCJC-5500/GYJC1500

Product Features:

The high-speed and high air volume centrifugal fan designed and customized by Quanfeng Environmental Protection Technology Co., Ltd. features advanced impeller design, which enables each dust collection equipment to generate flow and negative pressure that meets the requirements of on-site working conditions, and can meet the continuous and stable dust collection effect in industrial environments. It can work continuously for 24 hours without stopping.

The electric control box uses branded electric control and electrical components, with protection against phase loss, overload, and overheating. In case of blockage, there is an indicator light indicating that the filter needs to be cleaned, and an alarm function can be added to protect the fan.

PLC system can be installed as needed to synchronize start and stop with the equipment.

The dust collection box adopts a pulley drawer structure, making garbage cleaning convenient and simple.

The filter element adopts PTFE polyester fiber coated microporous material, which has the characteristics of waterproof, oil proof, and high temperature resistance. At the same time, it can capture dust particles with a particle size of 0.3-0.5 microns, and has outstanding filtering performance. The cylindrical pleated design can increase the filtration area and add activated carbon filters to absorb smoke, harmful substances, and odors.

The quick release filter design device makes maintenance and replacement very simple and easy to use. Aluminum film coating or activated carbon film coating for odor removal can be selected according to usage requirements.

Fully automatic pulse dust removal, solenoid valve control, timed filter cleaning, machine can adsorb a large amount of dust, saving time and effort, requiring minimal maintenance, and high performance.

The universal brake system has seamless wheels that can be positioned, making the equipment stable and easy to move, while also providing excellent anti vibration effects.

Designed as an automated assembly line, it is compact and flexible, with low noise, a compact structure, beautiful appearance, easy installation, simple maintenance, and high dust collection efficiency.

It can be customized according to actual needs.

Scope of application:

MCJC fully automatic filter cartridge dust collector is a fully automatic matching dust collection equipment that can be connected to PLC synchronization signals. Mainly provided for use in production workshops, such as mechanical processing, grinding, cutting, polishing, bagging, grinding, sandblasting, powder feeding, drilling, organic glass processing operations for cast iron parts.

Machining industry: equipped with machine tools, grinding machines, synchronous suction of various metal and iron shavings, achieving 99.5% dust collection effect in an economical way. Modular combination design, can be determined according to user space. Battery manufacturing: used for cleaning and waste recycling in production workshops, applying column plug explosion anti cleaning system to optimize anti cleaning. Various filter materials can be used for collecting various types of smoke and dust,

Functional industrial dust collectors are used to collect sand and dust with high specific gravity, such as lathes, grinders, milling machines, grinding machines, polishing machines, etc., by suction into the box through a vacuum tube, entering the filter cartridge for filtration. The dust particles are trapped on the surface by the filter cartridge, and the purified gas is discharged through the air outlet. Medium specific gravity dust, such as cement, ceramic powder, gypsum powder, asbestos powder, carbon powder, pigments, rubberwood powder, plastic powder, etc. As well as non fibrous dust with a lower specific gravity, the machine has a good dust removal effect, with a dust removal efficiency of over 99.5%. Improving the corporate image and cleaning the workshop environment is beneficial for the stability of employees' work,

Dust removal equipment includes: dust hood, dust removal pipeline, dust collector, fan and other components. Effectively collect ultrafine powders such as ceramic powder, spray powder, toner cartridge powder, metal powder, etc,

Vacuum hood: The shape and size of the vacuum hood are determined by the size of the dust producing point and the required wind speed. The high-efficiency filter cartridge captures dust particles with a particle size of 0.3-0.5 microns, which has outstanding and efficient filtering performance. Generally, the vacuum hood needs to be as close to the dust producing point as possible, and the cross-sectional wind speed of the vacuum hood should be sufficient to overcome the gravity of particles and the wind speed of the surrounding environment. The filter cartridge adopts a vertical assembly structure, and the removal and replacement of the filter cartridge is very convenient; For general dust, the filter cartridge can be used for a long time without replacement. In addition, the design of the vacuum hood should follow two principles;

After-sales service

One year warranty, lifetime maintenance, and year-round provision of spare parts.

Quanfeng Environmental Protection Technology Co., Ltd. (Shanghai, Jiangsu, Beijing, Dongguan, Suzhou) is a manufacturer of workshop dust treatment equipment and environmental dust collectors that integrates technology development, design, equipment manufacturing, on-site installation, and commissioning. The various industrial dust collectors and dust collector accessories series mainly produced are widely used in industries such as metallurgy, building materials, chemical industry, power, energy, food, machinery, etc. for flue gas purification, dust control, and material recovery.

Pulse dust collector is a new type of pulse dust collector improved on the basis of JC type. The purification efficiency is relatively high, the gas processing capacity is large, the performance is stable, the filter bag has a long service life, the operation is convenient, and the maintenance workload is small. Widely used in PCB factories, power plants, furniture factories, chemical factories, plastic factories, rubber factories, shipyards, food factories, foundries, electrical factories, etc.

Pulse dust collector is a new type of pulse dust collector improved on the basis of bag filter. It combines the advantages of various pulse jet dust collectors with chamber back blowing, overcomes the disadvantages of insufficient cleaning intensity and uneven distribution of inlet and outlet air, and expands the application range.

Pulse dust collector is a device that, when dusty gas enters the dust collector through the air inlet, it first encounters the inclined plate and baffle in the middle of the air inlet and outlet, and the airflow turns to flow into the ash hopper. At the same time, the airflow speed slows down, and due to inertia, coarse particles of dust in the gas directly flow into the ash hopper. Playing a role in pre dust collection, the airflow entering the ash hopper is then deflected upwards and captured on the outer surface of the filter bag through the filter element with a metal skeleton inside. The purified gas enters the upper clean room of the filter chamber and is collected at the air outlet for discharge. During the process of purifying the dusty gas through the filter element, as time increases, more and more dust accumulates on the filter element, increasing the resistance of the filter element and gradually reducing the processing air volume. In order to work normally, the resistance must be controlled within a certain range. Once it exceeds the range, the filter element must be cleaned. During dust cleaning, the pulse controller sequentially triggers each control valve to open the pulse valve. The compressed air in the cylinder is sprayed into the corresponding filter element through the Venturi tube through each hole of the spray pipe, and the filter element is instantly and rapidly reduced. Expansion causes the dust accumulated on the surface of the filter element to fall off, and the filter element returns to its initial state. Clean up the dust that falls into the ash hopper and collect it in a centralized cabinet. As a result, the dust accumulated on the filter element is periodically pulse blown to clean the dust, allowing the purified gas to pass through normally and ensuring the operation of the dust removal system.

feature

1. By adopting the technique of intermittent pulse blowing for dust cleaning in separate rooms, the shortcomings of conventional pulse dust collectors and back blowing dust collectors in separate rooms are overcome. The dust cleaning ability is strong, the dust removal efficiency is high, the emission concentration is low, the air leakage rate is small, the energy consumption is low, the steel consumption is low, the footprint is small, the operation is stable and reliable, and the economic benefits are good. Suitable for the purification of dusty gases and material recovery in metallurgy, building materials, cement, machinery, chemical, power, and light industry industries.

2. Due to the use of split chamber air stop pulse spraying for thorough cleaning, the cleaning cycle is extended and the energy consumption for cleaning is reduced, resulting in a significant decrease in compressed air consumption. At the same time, the fatigue level of the filter bag and pulse valve is correspondingly reduced, thereby improving the service life of the filter bag and valve plate.

3. The maintenance and bag replacement can be carried out in the room under normal operating conditions without stopping the system fan. The filter bag mouth adopts an elastic expansion ring, which has good sealing performance and is firm and reliable. The filter bag keel adopts a polygonal shape, which reduces the friction between the bag and the keel, extends the life of the bag, and is easy to unload.

4. Adopting the upper bag extraction method, after extracting the skeleton during bag replacement, the dirty bags are put into the lower ash hopper of the box and removed from the manhole, improving the operating conditions for bag replacement.

5. The box adopts an airtight design with good sealing performance. The inspection door is made of excellent sealing materials, and leak detection is carried out during the manufacturing process, resulting in a low air leakage rate.

6. Compact layout of inlet and outlet air ducts with low airflow resistance

AfterSalesService :

• Industrial carbon dust collector