Fully automatic steel cage welding workstation, main reinforcement winding automatic welding, CNC adjustment of diameter, unmanned fabric distribution

Description :

This fully automatic steel cage welding workstation is an intelligent steel processing equipment designed specifically for basic engineering projects such as bridges, tunnels, and high-rise buildings. This device integrates the functions of automatic welding of main reinforcement and automatic welding of winding reinforcement, realizing the full process automation operation from raw material feeding to finished product output, significantly reducing the dependence on manual operation, and truly achieving the "unmanned" or "less manpower" production mode.

In the core welding process, the equipment uses high-quality secondary welding machines for automatic welding. Compared with traditional manual arc welding, secondary welding has advantages such as deep penetration, beautiful weld formation, less spatter, and small heat affected zone, ensuring the firmness and consistency of each welding point, effectively improving the overall structural strength and quality reliability of the steel cage, and meeting strict engineering acceptance standards.

The workstation is equipped with an advanced CNC support ring adjustment system to address the pain points of various specifications of steel cages on the construction site. The operator only needs to input the target diameter parameter on the control panel, and the system can drive the mechanical structure to automatically adjust the spacing and diameter of the support rings, quickly completing the production switch of different specifications of steel cages, greatly reducing the time for changeover and debugging, and improving the utilization rate and production flexibility of the equipment.

In addition, the equipment has introduced CNC fabric conveying technology. The main reinforcement is precisely positioned and arranged through a CNC mechanism, and the winding mechanism is synchronized to achieve uniform and tight spiral winding. The entire fabric process is precisely commanded by the PLC control system, eliminating human errors and ensuring the consistency of the pitch of the steel cage. This equipment is suitable for large prefabricated component factories, steel processing centers, and large-scale infrastructure project sites, and is an ideal choice for improving steel processing efficiency, ensuring engineering quality, and reducing overall costs.

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