German IPR TK-80-T pneumatic quick change disc robot with automatic fixture replacement and high repeatability positioning accuracy

Description :

  The IPR TK-80-T quick change disc is a pneumatic connection device used for rapid replacement of end effectors in industrial robots. It mainly solves the problems of time-consuming tool replacement and inaccurate positioning during multi process switching in automated production lines. This device integrates standardized mechanical locking and pneumatic path design, enabling the robot to switch between different fixtures, grippers, or sensors in seconds. Typical operating conditions include automated units such as welding, handling, assembly, and inspection, ensuring the continuity and stability of production cycles.

  The IPR TK-80-T quick change disc is made of high-strength alloy steel and has undergone surface hardening treatment to enhance wear resistance and impact resistance. Its core structure includes precision machined locking modules and gas path interfaces, supporting multi-channel gas or signal transmission. The repeated positioning accuracy is usually controlled at the micrometer level, and the specific value depends on the actual configuration. The product complies with German industrial standards and has a protection level of IP67 or above, suitable for harsh industrial environments. The internal seals are made of oil resistant and corrosion-resistant materials to ensure airtightness and mechanical reliability under long-term high-frequency use.

  When selecting, special attention should be paid to the load capacity and installation flange size. The TK-80 series is usually suitable for medium and large robots, and it is necessary to confirm whether the robot wrist flange interface matches the quick change disc master. The applicable scenario is a flexible production line that requires frequent tool replacement and is not suitable for ultra high speed rotation or extreme high temperature environments. Compared with manual replacement, quick change discs increase initial investment but significantly reduce downtime; Compared with ordinary quick change, IPR brand performs better in rigidity and lifespan, suitable for high-precision assembly operations. When purchasing, it is necessary to check whether the number of air interface meets the tool requirements.

  When installing the IPR TK-80-T quick change disc, it is necessary to ensure the concentricity between the robot wrist and the tool side. It is recommended to use a dedicated calibration fixture for initial alignment to avoid wear on the locking mechanism caused by unbalanced load. The focus of daily maintenance is to regularly check for air leaks in the air circuit joints, clean the metal debris or dust inside the locking pin holes, and it is recommended to add special lubricating grease after a certain period of operation. Common faults include insufficient air pressure leading to locking failure or positioning deviation. In this case, the air source pressure and the working status of the solenoid valve should be checked. Regular maintenance can greatly extend the service life of the quick change disc and maintain high precision performance.

AfterSalesService :