DRK-5011 semi synthetic cutting fluid microemulsion cutting fluid

DRK-5011 semi synthetic cutting fluid microemulsion cutting fluid

Category:

fine chemicals /Metal processing aids/Metal process fluid

Model:

200L

Brand:

Derunk

Retail Price

3,500.00USD


重量

kg

  • Product Description
  • Description :

    DRK-5011 semi synthetic cutting fluid - lubrication and cooling dual effect, long-lasting odor prevention, escorting efficient machining

    Product Overview

    Derunk DRK-5011 semi synthetic cutting fluidMicroemulsified cutting fluid is a new generation of water-soluble machining fluid that combines the advantages of fully synthetic cutting fluid and emulsified oil. After mixing with water, a stable semi transparent microemulsion is formed, which retains the strong heat dissipation and cleaning ability of aqueous media, as well as good extreme pressure lubrication and rust prevention protection.

    This product is specially developed to solve the common problems in the workshop of traditional cutting fluid, such as "easy to stink and deteriorate, serious rust, more oil sludge, and large foam". The formula is environmentally safe, does not contain nitrite and heavy metals, and greatly improves the air environment in the workshop and the use experience of workers.

    Core advantages (why trust Derunk DRK-5011?)

    1. Long lasting antibacterial and deodorizing properties, with an ultra long service life, using advanced bio stable formulas that have strong inhibitory effects on bacteria and fungi. Even in high temperatures or long-term shutdowns during summer, it is still less prone to odor and deterioration, and its service life is 2-3 times longer than traditional emulsified oil, greatly reducing the cost of waste liquid treatment.
    2. Excellent extreme pressure lubrication, protecting the tool and smoothness. It contains water-soluble extreme pressure anti-wear additives and synthetic lubrication factors, which can form a high-strength lubricating film in the cutting area, effectively reducing cutting force and tool wear, preventing workpiece scratches and chip deposits, and significantly improving surface smoothness.
    3. Strong rust prevention protection, with the addition of water-soluble multi effect rust inhibitors for both equipment and workpieces, providing excellent inter process rust prevention protection for easily rusted materials such as cast iron and carbon steel (with a rust prevention period of up to 7-15 days), while effectively preventing rusting of machine tool rails and workbenches.
    4. Extremely low foam and strong settling capacity have excellent anti foam performance, and it is not easy to produce a large number of foam under high pressure and large flow circulation washing; It has good chip settling ability, and metal dust and impurities can quickly settle, maintaining the clarity of the cutting fluid and not blocking the nozzle.
    5. Environmentally friendly and safe, gentle and hand friendly, free from harmful substances such as nitrite, phenols, and heavy metals, with a moderate pH value, gentle and non irritating to the skin of operators, minimal splashing, and no unpleasant odor, meeting the requirements of environmentally friendly production.

    🛠️ Wide device compatibility and application scenarios

    • Applicable processing methods: turning, milling, drilling, tapping, boring, sawing, and general processing such as flat/cylindrical grinding.
    • Suitable equipment types: CNC lathes, machining centers (CNC), CNC milling machines, automatic lathes, various grinders, and centralized liquid supply systems.
    • Applicable materials: black metals such as cast iron, carbon steel, alloy steel, mold steel, stainless steel (304/316), as well as some aluminum alloy processing.

    📐 Recommended ratio and preparation method

    Processing conditions/materialsSuggested water ratio (original solution: water)Recommended refractive concentration (%)
    Heavy load cutting/tapping/difficult machining1 : 10 ~ 1 : 157.0% ~ 10.0%
    General cutting/turning milling/drilling1:20 (recommended standard ratio)5%
    Light load cutting/precision grinding1 : 25 ~ 1 : 303.0% ~ 4.0%
    Note: When preparing, please follow the order of "add water first, then add cutting oil" and stir while adding the original solution to form a uniform and stable microemulsion.

    📊 DRK-5011 Typical Technical Parameters

    Test Itemstechnical indicatorsTest standard
    Appearance of raw liquidBrown yellow to transparent uniform liquidvisual estimation
    Appearance of diluent (5%)Light blue/yellow semi transparent liquidvisual estimation
    PH value (5% dilution solution)8.5~9.5 (mild alkalinity, strong rust resistance)GB/T 9724
    Rust prevention (5% dilution solution, cast iron for 24 hours)Rust free (Grade 1)GB/T 6144
    Defoamer (5% diluent)≪ 2 mL (consumed in 10 minutes)GB/T 6144

    📋 Maintenance and usage suggestions

    1. First tank cleaning: Before using new fluid, please completely drain the old cutting fluid and rinse the tank and pipeline with pipeline cleaning agent to kill residual bacteria before adding DRK-5011.
    2. Concentration monitoring: It is recommended to use a handheld refractometer to detect concentration every week. When evaporation consumes water, it is necessary to replenish water or new liquid in a timely manner to maintain the optimal concentration for use.
    3. Cleaning of miscellaneous oil: Try to avoid excessive leakage of guide rail oil and hydraulic oil into the cutting fluid tank. If there is floating oil, it is recommended to regularly clean it with a skimmer to extend the service life of the cutting fluid.
    Derunk promises to use high standard oil to moisten the silent heart. Derunk DRK-5011 semi synthetic cutting fluid creates a modern, odorless, clean, and efficient cutting workshop for you with a high-quality formula!


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